Medical Waste Treatment Autoclave --MWM160(Capacity:160kg/cycle;2t/day)

Seaworthy packing.

                      Mobile Medical Waste Treatment Station MWM160

                                         (160kg/cycle & around 2t/day based on 12hr/day)

1.0 Treatment Process

1.1 Proposal brief

1.1.1 This is a mobile treatment station, applied for emergency situation such as major epidemic and nature disaster.

1.1.2 Medical waste density is calculated based on 120kg/m³.

1.1.3 Daily working time: as per daily 2 shifts (12H) and more shifts allowed.

1.1.4 Cycle time: Approx. 50 min/cycle from load to load.

1.1.5 Processing capacity: 160kg/cycle, nearly 2t/day.

1.2 Working principles

Medical waste loaded by bins are moved into autoclave, sterilized by saturated steam at 134°C(273°F) and 0.22Mpa(32Psi) in about 30 min for complete and effective sterilization; it is then dumped to shredder to render unrecognizable. The final waste, achieving microbial inactivation 6 Log₁₀ (99.9999%),

same as household waste can directly deliver to landfill.

1.3 Process flow

1.4 Process description

Bin Loading: The autoclave bins loaded with medical waste are moved into autoclave through ferry platform automatically; then door is closed and operator is able to start the cycle only through touch screen.

Pre-vacuum: The cycle starts with a pre-vacuum process as per program to evacuate air and turned pressure inside to negative pressure at 0.09Mpa (13 psi).This process ensures complete and effective sterilization that comes next.

Sterilization: After the pre-vacuum process, the autoclave system begin to increase temperature to achieve a temperature at 134°C (273°F) & pressure at 0.22Mpa (32psi).Saturated steam maintains about 20 minutes to ensure that medical waste no matter that is located at anywhere is completely sterilized and exceeds microbial inactivation 6 Log₁₀(99.9999%).

Post-vacuum: At post-vacuum process, steam is vented and condensed so as to remove the residual steam and moisture completely; thus the treated waste become dry and cold at end of the cycle.

Recording: The autoclave system has automated recorder and printer which can record the important data of the operation process and print out after each cycle.

Unloading:At the end of the cycle, a green light will show that the cycle is complete. Then the door is open and through ferry platform the bin is moved from autoclave to shredder.  

Shredding: Through bin dumper the sterile waste is dumped into shredder. After shredding, the final treated waste becomes unrecognizable pieces.

Landfill:The treated medical waste with volume reduction of 50%-80% is same as household waste and can be directly delivered to landfill.

2.0 Technical Specification

*Specifications above are subject to final and customized solutions are also available.

3.0 System Composition                   

MWM160 system is a containerized treatment station with autoclave and shredder integrated on a skid-mounted steel seat and equipped with special design wing-open container, the whole system is mainly composed of autoclave, shredder, control cabinet, material handling system and wing-open container including supporting legs and working lamps etc.

4.0 Gient technical features and advantages

We are proud to provide Gient autoclave system with unique features and advantages as follows:

EASY AND SAFE 
*Fully automated operation process 
*User-friendly touch screen for visible process 
*Zero infection risk for operators  
*Multiple safety protection mechanism  

ENVIRONMENTAL FRIENDLY

*Green process without hazardous emissions 
*Compliance with strict environmental standards worldwide  
*Microbial inactivation efficacy exceeds 99.9999% 

ECONOMICAL 
*Proven high efficiency and low operation cost 
*Low maintenance cost 
*15-year life span  

SMART TECHNOLOGY  
*Smart lifelong services based on Gient Monitoring Center(GMC) 

*Self-recording operation data  
*Remote online diagnosis and problem-resolving
*Data analysis and alarm prior to abnormalities

5.0 Smart Technologies for lifelong services

GMC(Gient Monitoring Center) as smart energy service data cloud platform, its core function is data collecting and software analyzing; it can analyze client’s data at 24H/365D and supply pre-estimating and pre-alarm so as to provide guidance for the client team for operation, repair and maintenance etc.

                                                       Smart Medical Waste Management System   

The benefits we bring to our clients

Self-recording Management: Equipment files ( including equipment documents, system drawings,

spare parts,maintenance and operation data) are completely stored in GMC, it can be checked anytime.

Remote Expert Management: Gient expert team provide remote guidance of client’s on-site operation

management, realizes remote monitor and problem-solve online as well as reducing the operating cost. 

Failure Rate Management: Based on the data of the user’s system, GMC can analyze the data and diagnose the equipment automatically.GMC will alarm prior to abnormal problems happen automatically so as to reduce the failure rate of the equipment.

6.0 Projects Pictures