PLC trainer ,Pneumatic Training, Mechanical and Electrical Integration Training Equipment XK-JD4

plywood package

XK-JD4 Mechanical and Electrical Integration Lab equipments mechanical

ISO,CE and OEM factory
Mechanical and Electrical Equipment
Pneumatic Training
PLC trainer
Mechatronics lab

1. System overview

XK-JD4 mechanical and electrical integration training device consists four units that are installed on the aluminum alloy guide rail type  training platform, such as feeding unit, transport unit, processing and  assembling unit and sorting unit. Control module consists of five modules as the power supply module unit, button module unit, PLC module units module, frequency converter unit, touch screen module unit. Among these five units, each working unit can form a independent system, and meanwhile it is also a training system of mechatronics and relative techniques. The whole structure adopt open type and dismounting type, the training device is used for assembling of mechanical part, according to the mechanical part which is now available ,can assemble production training equipment, and also can add mechanical part to assemble other product training device, make the whole device can be flexibly assembled to mechanical and electrical integration device that will have simulation of product function according to teaching and learning or competition requirement. The module adopt standard structure and draw type module place frame, strong interchangeability ;According to principle of production function and integrated learning function to determine the module content, make the teaching and learning or competition can conveniently select the required module.

Material feeding unit consists of feeding turntable, drive motor(DC24V). material bracket, discharging port sensor. According to requirement, the basic function of feeding unit is to send out the workpiece that is placed in the bin and waiting for processing to the material platform, so that the transport unit manipulator can grab the workpiece and send them to other working unit

Transport unitis composed of a pneumatic mechanical arm, pneumatic mechanical arm has four freedom degrees actions, includes cantilever stretching out and drawing back, arm up and down, tilt cylinder rotary and paw releasing and firmly grasp. Its function is to transport the workpiece to processing and assembling unit from material feeding unit.

Processing and assembling station unit has 2 functions: piece work manufacturing and assembling, work manufacturing is mainly to simulate workpiece’s drilling process, the drill is driven by DC motor, the drill’s up and down movement is driven by step motor. The workpiece movement is driven by servo motor. After finish manufacturing, the servo motor will send the workpiece to assembly unit. The workpiece assembly is to configure the chipware  into the workpiece’s inner hole by two cylinder of the assembly unit mutual effect, after assembly, it will get a suite, then the servo motor will send the assembled workpiece to sorting station

Sorting unitconsists of belt conveyor. Detection sensor, sorting cylinder. According to different end product suite relationship, the station rationally distribute the end product to each bins. Users can use 3 sensors that are provided by the equipment to carry out sorting training of up to 9 kinds suit.

2. Main technical parameters

2.1 AC power supply: three-phase AC 380V±10%  50 Hz

2.2 training table dimension: long× wide ×high=1490mm×880mm×840mm

2.3 device consumption: 1kV·A

2.4 button indicator module: Provide many kinds and different function buttons and indicators (DC24V), emergency buttons, change-over switches, buzzers. All the port adopt secure socket to connect, internally installed switching power supply (1 group of 24V/6A, 1 group of 12V/2A), provide power supply to external equipment for working.

2.5 Siemens S7-200 cpu226 module: The module provide CPU226 AC/DC/RLY and digital value extended module EM222 with relay output,CPU226 integrated 24 input/16 output, totally is 40 digital value I/O point, can connect 7 extended module, largest extended to 248 path digital value I/O point or 35 path analog value I/O point, EM222 relay output module integrate 8 output point.

2.6 Siemens S7-200 CPU224 module: The module provide CPU224 DC/DC/DC, integrated 14 input/10 output, totally is 24 digital value I/O point, can connect 7 extended module, largest extended to 168 path digital value I/O point or 35 path analog value I/O point

2.7 Frequency converter module: The module provide Siemens MM420,0.75KW, AC380 frequency converter, 5K potentiometer is used for analog control training of the frequency converter.

3. Product accessories

3.1 Material

Metal workpiece: 3pcs

White plastic workpiece: 3pcs

Black plastic workpiece: 3pcs

Metal core piece: 3pcs

White plastic core piece: 3pcs

Black plastic core piece: 3pcs

3.2 Jumper line: 240pcs

3.3 PLC programming cable: 1pce

3.4 Touch screen programming cable: 1pce

3.5 the communication cable between PLC and touch screen: 1pce

3.6 Experiment manual: 1pce

3.7 Mute air pump: 1set

4. Training project

4.1 PLC program training

Feeding mechanism control training

Pneumatic manipulator transmit mechanism control training

Processing and assembling mechanism control training

End-product material sorting mechanism control training

Mechatronics comprehensive control training

4.2 Frequency converter basic training

Operation panel controls frequency converter running training

Frequency converter inching operation training

Based on the external potentiometer to control frequency converter operation training

Based on the external voltage to control frequency converter operation training

Frequency converter analog output test training

Frequency converter digital output test training

Frequency converter multi-stage speed control training

PLC is to control frequency converter operation training

4.3 touch screen technical training

Touch screen understanding training

Touch screen picture making training

Touch screen window switching training

Application training of touch screen and PLC communication

4.4 pneumatic technical training

Single out rod cylinder installation and debugging training

Double rod cylinder installation and debugging training

Rotation cylinder installation and debugging training

Single-control electromagnetic directional valve installation and debugging training

Double-control electromagnetic directional valve installation and debugging training

Magnetic switch installation and debugging training

Filtering deceleration valve installation and debugging training

4.5 sensor detection technical training

Photoelectric sensor understanding and debugging training

Proximity sensor understanding and debugging training

Hall sensor understanding and debugging training

Optical fiber sensor understanding and debugging training

4.6 Disassembling and regulating training of mechanical structure

Feeding mechanism installation and debugging training

Belt conveying mechanism installation and debugging training

Pneumatic manipulator mechanism installation and debugging training

Processing and assembling mechanism installation and debugging training

End-product material sorting mechanism installation and debugging training

Mechatronics comprehensive system installation and debugging training

4.7 system maintenance and fault detection training

Feeding mechanism maintenance and fault detection training

Belt conveying mechanism maintenance and fault detection training

Pneumatic manipulator mechanism maintenance and fault detection training

Processing and assembling mechanism maintenance and fault detection training

End-product material sorting mechanism maintenance and fault detection training

Mechatronics comprehensive system maintenance and fault detection training