Embossing lines profile extrusion tool/wpc tool/upvc window tools/profile extrusion tooling/pvc extrusion tool/embossing tools

Specifications

profile extrusion tool
1.smooth both inside and outside
fessional design
3.excellent after-sale service

profile extrusion tool  -Embossing lines profile extrusion tool   

 

Our extrusion mould advantages:

 

1.we are founded in 2001,.extend 13 years professional experennce gives us dominate position in extrusion moluld industry., quality and precision are the most import target of our company.our products enjoy an excellent reputation in plastic extrusion mould industry.

 

 

 

2.We owned a team of mature and experienced technicians,rich experiences skill workers from design, manufacture and debugging.

 

 

 

3.We can make all kinds of moulds according to customer requirement.The mould can be post-co extrusion, color co extrusion, embossing co extrusion, surface layer and so on.

 

4.Provide complete set of production process and technology transfer service

 

 

 

5. Flow channel systematic design is based on theoretical calculation, practical conclusion, adopting reasonable compressing ratio and stain technology according to different formula and technique

 

 

 

 

 

Die

1.Multi-cavity with material supplied to each cavity respectively,

          Smooth transition of flowing channel

 2.Integated mandrel structure, Mirror polishing

 3.Designed by different formulations and melt flow characteristics

 

Calibrator

1. A number of patented brightening technology
2. High efficient and even cooling system
3. The perfect combination of precise positioning and reliable shape

 

Water tank

1. Spraying and immersing cooling system
2. Vacuum and whirling water tank
3. Floating tank plates, Find position automatically 

 

Our Mould :

 

 

 

 

 

 

 

 

The Application:

 

 

 

 

Fine quality after-sale service:

 

 

 

1.Our company has high level of technology,rich experiences in testing mould and good reputation service team.

 

 

 

2.Principles of service:

 

    . First testing combined with tracking service

 

    .Orientation services linked with peripatetic service

 

    .Technical services united with training endorsement

 

 

 

3.Replying clients' problems in time ,and the technical can be arrived in three days.

 

 

 

4.One year warranty for the mould,and maintain for the whole life

 

 

 

After-sale service pictures:

 

 

 

 

 

Common finished product flaws solution

Product defects Possible reasons Handling methods Extrusion mould distortion Too short cooling time, not enough cooling for finished products delay the cooling time Too rapid speed for extrusion, forced pull to lead the distortion Slow down the speed of extrusion die Finished product structure with defects Modify the dies Too high temperature for die, poor cooling for finished products reduce the mould temperature Knit line Insufficient injection pressure, too slow injection speed, too small gate and flowing pipe Increase the injection pressure and injection speed, modify the gate and flowing pipe. Too low forming temperature and mould temperature Increase temperature, increase back pressure or accelerate the rotating speed of screw Insufficient exhaust in interflow zone and no run-off pit Fix exhausting holes in interflow zone and increase the number of run-off pits. Use too much release agent Reduce to use release agent Poor luster of finished products Too slow injection speed, insufficient pressure and low mould temperature Increase the injection speed, injection pressure and mould temperature Hydrosphere or grease pollution in the mould cavity Clean it up Poor grinding of mould surface or too small gate and flowing pipe Modify mould Insufficient injection quantity or water contained in the raw material Increase the injection pressure and injection speed, delay the jetti Cracks of extrusion mould of finished products Too low temperature of material or mould Increase the temperature Insufficient stripping lean or improper extrusion way Modify the mould Too small gate Modify the mould Insufficient stripping angle Modify the mould Coarse surface of extruded finished products Too low forming temperature Increase the temperature, accelerate the rotating speed of screw Too low mould temperature Increase the mould temperature Surface blocks of extruded finished products Not clean material pipes, contain wastes Clean up material pipe The additive articles such as color master batch are not done according to the requirements look for the corresponding color master batch Insufficient extrusion quantity Insufficient temperature for material pipe Increase the temperature Wastes in the gate or too low speed rate of screw Clean up the gate or accelerate the rotating spped of screw Extrusion mould expansion of extruded products Too low temperature of mould head or too fast rotating speed of screw Increase the mould head temperature and reduce the rotating speed of screw     Too fast limited material Adjust the limited material device Produce much gas when extruding Too high melting temperature Reduce the melting temperature Wastes in the material pipe Clean up the material pipe Pits of extruded products Water contained in the raw material Dry the material Too high meting temperature, too fast rotating speed of screw Reduce the meting temperature, and the rotating speed of screw

 

 

 

Mould manufacture technology flow

  

 

 

 

 

Huangshi Jinghua Plastics Mould Co., Ltd. is a professional manufacturer and exporter enterprise of plastic profile, WPC, PE etc extrusion mould.Established in 2001, we are an advanced technology factory located in National level economic develop zone of huangshi,Hubei,China.. During the passed ten years, we have accumulated rich mould production technology and experience.

 

We mainly produce and export extrusion moulds of plastic and WPC(wood and plastic composite) materials. The products includes:

 

Moulds for PVC ceiling panels, wall panels,door panels, etc.

Moulds for PVC window profiles, window sills, door frames, etc.

Moulds for PVC trunkings,communication pipe, etc.

Moulds for PVC foaming profiles, etc.

Moulds for PVC skirting board, etc.

Moulds for WPC guardrailand handrail,pillar column,plate,etc.

Moulds for WPC PE/PVC decorate panel

Moulds for WPC door panel,floor panel,wall panel,ect

Mould for WPC foaming profile

 

 

 

Product test results

 

NO.	Test Items	Technical Requirements	Units	Measured Value	Single Conclusion
1	Extrusion speed	0.8-1.8	m/min	0.87	conform
2	Yield	>98	%	99	conform
3	Thickness deviation	<1.2	mm	0.24	conform
4	Water absorption	≤3.0	%	1.0	conform
5	Density	≥0.85	g/ cm³	1.38	conform
6	Tightness	No leakage	/	conform	conform