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Automatic PLC control mattress Foaming Production Line
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Product Details
Place of Origin: | Guangdong, China | Brand Name: | QHMACH | Model Number: | QHF-2015 |
Condition: | New | After-sales Service Provided: | Engineers available to service machinery overseas |
Product Description
Automatic PLC control Foaming Production Line
[Specification]
This machine is mostly used to produce large-scale continuously foaming production (density is about 6 to 100 kg/m3 ). It adopts the advanced touch screen and PLC Operation System, its automatization level is high, the production is low-cost and the quality of foam is outstanding.
It is the most ideal equipment for large-scale foaming production.
(1)The whole machine parts specifications:
1. Foaming controlling Platform (standard) L3m×W2.52m×H0.7m
2. Oven declining board (standard) L9m×W0.98m~2.30m
3. Oven side links (standard) L18m×W2.3m×H1.2m
4. Oven machine frame (standard) L18m ×W4m×H3m
5. Oven inner conveyer line (standard) L18m×W2.3m×H0.83m
6. Foam block cutter machine (standard) W2.3m×H1.30m (saw/knife with cross type )
(2)Main technique specification
1. Total length: 33m×Total width 4m×Height 3m (from the mixing head to the cutting machine), conveyer belt ( m)
2. Foaming material group 13 groups, man-machine interface, automatically computer control
3. Foaming width 980mm~2250mm
4. Foaming height Max 1300mm
5. Foaming density 8Kg/m³~100Kg/m³
6. Foaming speed 2000r/min~7000r/min
7. Max total output 300KG/min
8. Material spraying way
The way of down sprayer head (upper, down, front and back can be adjusted)
The way of trough
9. Controlling way of foaming
PLC controlling, can continuously foaming two different formulations of one time
All inverter controlling foaming and work in phase with the producing line
Oven declining board height and width can be adjusted by electric
Over side links width can be adjusted by electric
10. Mixing head motor 37kw
11. Total power About 90kw
Standard machine | 13 sets |
Material tanks for chemicals | POP/PPG/TDI/POWDER/MC/SILLICONE/COLOR |
Invertors | 37/4/7.5/5.5/2.2/1.5/0.75KW(SIEMENS Brand) |
Motor | Horizontal type /vertical type (Guangdong Brand) |
Gear pump | 200L/MIN 300L/MIN 120L/MIN 30L/MIN (VIKING/JAPAN Brand) |
Glass flow meter | 2inch, standard 4 sets |
Chiller | Temperature control system, standard 10HP |
Mixing head | Two sets: one for chemical and one for air with silicone |
Remark: The above only for reference. All the data is subjected to sold production.
Production line
Foam oven
Foam block
Dongguan Qianghui Machinery Co., Ltd is specialized in research and development and manufacture foam machines. Take the advance technology of some profession and improvement. Absorb the new originality strictly control the product quality full service tracking insist on manufacturing the high quality products.
How is the packing of the machine?
The entire machine will be nude packing. Some of the parts will be pack in wooden case. Others will be simple pack with paper or foam sheet with plastic film.
How many container will be needed for the whole set of machine?
Total three containers is enough 2*40HQ+1*20GP. In order to save the place and the cost of delivery we will also put some parts that inside the raw material tank.
We will try the best way to pack all the machine well and also save the freight cost.
We will help to design the layout of the machine that put in your factory.
We will send 2-4 experience engineers to install and testing the machines.
We will teach your engineer how to operate the machine and how to maintain the machines.
We will give you the machine operation manual and the best formulation for target products that you are going to make.
Q: How many days for the install and testing of the machine?
A: After all the machine in your factory we will send 1-2 engineer help to install the machine you must send someone to help about 30 days installation will finished. After that one electrician and one foaming engineer will come to connecting the cable and run the machine in 15days. Total 45days the machine can be running.
Q: For the cost of the engineer how much I need to pay?
A: You need to pay USD50 one day for one engineer and also need to pay for the visa fee turn-round ticket fee and food hotel.
Q:What kind of raw material tools we need to prepare for the testing?
A: We will send you a list for the tools that you need to prepare for testing and also can help to buy if you required.
Q: After the machine testing if we need some engineer to stay in our factory can you help to find?
A: Sure we can help to hire one experience engineer to work in your factory but you need to discuss the salary and all details with him.
Q:During the foaming if we have some problems abt the foam and the machine how can we do?
A: You can just call our after sale manager explain for the situation or send some picture we will help to handle within 24hours.
You are warmly welcome come and visit our factory.
Contact Us
- Dongguan Qianghui Foaming Machinery Technology Co., Ltd.
- Contact nameBella Mo
- Phone86-769-81302245
- AddressBaoAnWei NO.1 Village , Gaobu Town , Dongguan City , Guangdong Prov. Dongguan,Guangdong
Cutting Series | Foam Series | Horizontal foaming machine | New Products |
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