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Help CenterSuitcase and Luggage Pipe/ Carbon Pipe Making Machine
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Suitcase and luggage pipe/ carbon pipe making machine
Suitcase and luggage pipe/ carbon pipe making machine is used to make various sizes pipe used on suitcase, baby chair leg and others. For making the suitcase and luggage pipe, we have two methods: method 1, we can change round pipe to the oval pipe used on luggage; method 2: we can use pipe making machine. we can use raw material to pipe oval pipe directly.
For the mothod 1, you only need to buy round pipe which is very easy to buy in the market and then our machine can help you change pipe shape.
For the method 2, we can make oval pipe from carbon steel but the whole machine price will go up.
Method 1:
Method 2: make oval pipe directly from raw material.
Weld pipe roll forming machine types:
For saving energy and cost of making carbon steel pipe or steel pipe, we divided the pipe to the following types:
Welded pipe machine HG 32
Wall thickness from 0.4-2.5mm
Pipe diameter: 10-45mm
Round pipe: Max diameter pipe-45mm diameter. Min diameter-10mm
Square pipe: Max diameter pipe—35x35mm Min size 10x10
Rectangle: Max diameter for example: 30x40mm 10x10mm
II. The technical flow of the production line
{SteelTape}→→ Double-head un-coiler →→Strip-head Cutter and welder→→
Spiral Accumulator→→Forming section(Flattening unit +Main driving unit +Forming unit +Guide unit +High frequency induction welding unit +squeeze roller)+ De-burr frame →→Cooling unit →→ Sizing unit and straightened →→Flying saw under computer-control →→ Run-out table
III. Basic conditions:
b) Steel Pipe Specification
1. Material: Low Carbon steel
2. Steel Tape: Inner diameter: Φ470-510mm
Outer diameter: Φmax=1500mm
Strip steel width: 40mm-160mm
Strip steel thickness: 0.5mm-2.5mm
The maximum weight: 1.0 tons
c) Electricity
1. Dynamic power: AC380V±10%, 3phases, 50Hz±1.0%
2. Control Power: AC220V±10%, one phase, 50 Hz ±1.0%
d) Electric installed capacity: appro. 250KW
e) Cooling water
1. Reservoir for High Frequency equipment: 15 m³, one set
2. Reservoir for circulating cooling water: 15 m³, one set
f) Compressed air
1. Pressure: 0.4Mpa
2. Flow: 0.5m3/h
g) Production capacity
Annual output: 10000 ton, according to the yearly working days,daily working hours and the products.
h) Line speed: 30-90m/min
IV. Equipment makeup and main parameters of single unit:
1. Double-head un-coiler
1.1. Briefing: Rotary type to change coils easily, with a pneumatic brake
1.2. Parameters:
- Coil width: max.160mm
- Coil OD: max. Ø1500mm
- Coil ID: Ø 470- Ø 510mm
- Coil weight: max. 1.0 tons
1.3. Mandrel expansion by Pneumatic
1.4. Mandrel position rotation shall be manual
1.5. Pneumatic brake
2. Shearing & butt welding machine
2.1 Hydraulic shearing parameters machine:
- Cutting by hydraulic
- Width: ≤160mm
- Thickness: ≤2.0mm
2.2 Butt welding machine by manual
- welding machine
3. Horizontal spiral accumulator
3.1 Low bracket: 1 set
3.2 Revolver: 1 set
3.3 7 rollers Flattening unit: 1 set
3.4 2 rollers feeding: 1 set
3.5 Accumulator: 1 set
- Feeding speed: Max.200m/min
- Storing capacity: 500meter -700 meter
3.6 High bracket: 1 set
Cage loop
3.1 Feeding speed: 200m/min
3.2 Pinch roll drive: 7.5 KW AC motor with gear box
3.3 Pinch roll Dia.: 150mm
3.4 Storage: 300-400m
4. Forming & sizing section
4.1 Forming mill gearbox, universal joint
4.1.1 Mill entry flattener by five-roll passive levelling, one pair of sending roll, two pairs of vertical roll
4.1.2 Forming mill consists of:
- Driven stand: 7 sets (Horizontal)
- Driven stand shaft: Ø45mm
- Material of shaft: 40Cr
- Side roll stand: 8 sets(Vertical)
- Side roll stand shaft: Ø30mm
- Material of shaft: 40Cr
- Gear box & universal joint: 7sets
- Material of gear box: cast steel
- Material of gear: 20CrMnTi
4.2 Sizing mill gear box, universal joint
4.2.1 Sizing mill consist of:
- Driven stand: 4 sets (Horizontal)
- Driven stand shaft: Ø45mm
- Material of shaft: 40Cr
- Side roll stand: 4 sets(Vertical)
- Side roll stand shaft: Ø30mm
- Material of shaft: 40Cr
- Gear box & universal joint: 4 sets
- Material of gear box: cast steel
- Material of gear: 20CrMnTi
- 3 sets single head Turk’s head, with 4 rollers*3sets
- One speed testing roller with air cylinder for CNC flying saw
4.3 Drived motor
- Main motor: 55kW Model: Z4-200-31 1 set
- Main redactor: 1 set
5. Welding section
5.1 Welding section consist of:
- Seam guide unit: 1 set
- Squeeze stand: 2 rollers
- De-burr frame: 1 set (2 heads)
- Horizontal unit for seam ironing: 2 rollers
5.2 Cooling section
- Cooling trough: 1 set
- Cooling trough length: 3 m
5.3 Solid state High frequency welder (GGP100KW or 200kw)
- Nominal power: 100kW
- Rated DC power: Pd=120kW
- Rated DC voltage: UdN=450V
- Rated DC current: IdN=270A
- The whole efficiency: η≥85%
- Output power: Pout>100kW
- Designed frequency: f=450~500kHz
- MOSFET inverter: 60kW×2
- Tank circuit output mode: no welding transformer output, secondary resonance
- With water-water cooler for welder
1. Installation and training:
a.If buyers visit our factory and check the machine, we will teach you how to install and use the machine, and
also train your workers/technician face to face.
b.Without visiting, we will send you user manual and video to teach you to install and operate.
c.If buyer needs our technician to go to your local factory, please arrange board and lodging and other neces
sary things.
2. After Service
a.One year guarantee for whole machine.
b.24 hours technical support by email or calling
c.If there is any problem found of the machine, we will repair it for free in one year.
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