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Online wear debris monitor
Description of debris monitor
Mechanical equipment fault occurs are mostly caused due to mechanical wear, wear particles exist in a large amount of information about wear condition, the monitoring can be used to judge the wear state or judgment occurred in the form of wear and tear. When the damage is going to happen, the number of metal particles in the lubricating oil will increase dramatically. Diameter of the metal particles will increase, according to the cumulative total number of detected metal particles, can be given key indicators: whether there is a fault, when it should be shut down, you can also run long, to prevent secondary damage, effectively reduce repair costs, reduce the cut-off time interval, so that the loss caused by interruption is minimized.
Metal CHECK sensor is a real time monitoring system of oil particles, inline of the oil pipeline, and 100% of the metal particles detected by the system, combined with the use of monitoring software, Metal CHECK oil pipeline may wear metal particles number of accumulating statistics, and the number of particles per unit of time by the trend analysis. Metal CHECK industrial, marine and aerospace has been widely used. The sensor uses electromagnetic induction to detect the number of the lubrication system of the metal particles, as determined extent of bearing or gearbox damage by data. The sensor must be installed before the filter, the lowest point in the return line position. Each detected a metal particle, particle sensors automatically accumulates count, and regularly sends up position this time period to detect the total number of particles.
Features of online debris monitor
- Easy to install
- Robust design
- Full flow design
- No moving parts
- Online, real-time detection
- 5KV high isolation voltage signal line
- Intuitive results of the monitoring data
- Transmission distance up to a maximum 1km
- 100% detection of ferrous and non-ferrous metal particles
Specifications of debris monitor
Spec. | |||||
Sensor diameter |
Min particle |
Min flow |
Max measure rate |
||
Iron |
Non-Iron |
||||
8mm |
125μm |
450μm |
≥0.5 L/min |
65 1/s |
|
Power supply | |||||
Power |
12VDC~33 VDC @5W (Max) (300 mA @ 24 VDC) |
||||
Oil pressure |
≤20 bar (300 psi) |
||||
Oil Temp. |
-40°C ~ 85°C |
||||
Ambient Temp. |
-40°C ~ 70°C |
||||
Medium |
Hydraulic and lubricating oils; synthetic oils and mineral oils etc. |
||||
Output signal | |||||
Communication |
RS485 Half Duplex |
||||
Isolation voltage |
5kV |
||||
Data transmission |
Time to send the cumulative number of particles within the time period |
||||
Work environment
Working environment | |
Humidity |
Relative humidity 20%~85% work, no condensation; storage humidity 98% |
Weight |
< 0.6 kg |
Oil pressure |
< 20 bar (300 psi) |
Ambient Temp. |
-40°C~70°C |
Operating Temp. |
-40°C~85°C |
Medium |
Hydraulic, lubricating oils, synthetic, mineral oils etc. |
Our Services
Sensor can be customized by your special request, We can supply technical consulting service for your user.
The quality principle: Quality is the best sales
Payment: We accept T/T, PayPal, Western Union, MoneyGram , Escrow
Shipping:
1. All parts will be shipped out within 1 - 3 working days after confirm the payment
2. DHL / FEDEX / UPS / EMS / TNT / China Post /Aramex
3. We are not responsible for force majeure accidents, delays or other issues, like the shipping service.
After-sales service
We can offer good technical support and good warranty for you after service as professional manufacturer.
Warranty: One year
During the warranty, if the goods after delivery are damaged with error caused only by itself quality problem, the goods can be returned for free repair and maintenance. however, if the goods is damaged with error caused by user’ s man-made and force majeure factor, we will be not responsible for free repair and maintenance.
Xi'an Kacise Optronics Co., Ltd. was founded in 2000, is located in Xi'an, Shaanxi Province, China, is a professional engaged in instrumentation and sensors, R & D, production, sales as one of professional high-tech enterprises, we have our own production workshop and central laboratory. Factory building area is about 3000 square meters, with production of more than 30 employees, 8 engineer, 6 inspectors, 10 saleman, 5 for customer service, is this industry, we are one of the strong technology manufacturers with varieties specification.
When the company set up, we began to focus on the coordination of military supplies production, achieved GB/T19001-2008/ISQ9001:2008, GJB 9001B-2009 certification. When our company is running mature and stable, in 2008, we began to develop our business. Based on the production of military products quality control, we developed a lot of sensor products, such as a pressure senso , wear debris sensor etc.
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