Plastic injection electronics case cover mould

Plastic injection electronics case cover mould 

 Rapid Prototyping Parts

Rapid Prototyping is the process of turning a 3D CAD part design into a real, tangible part. This technology is most utilized in the beginning phases of production to establish the best possible design before costly investments into production tooling are required. The rapid prototype part allows the ability to quickly analyze and test specific part specifications. Used in nearly every industry, prototyping parts have become an essential part of the product developoment lifecycle.

We can produce you prototype parts quickly and help you to get your products to market faster than your competition. Testing and analysis enables you to fine tune your design, materials, strength and manufacturability that will ultimately save you from costly delays and unforeseen design changes before you move to production tooling.

There are several different prototyping technologies that you may take advantage of each with its own strengths. If you have any questions concerning what process is best for your individual project, give us a call and one of our experienced sales engineers will answer any questions you may have.

The process begins with your 3D files, from there we can provide you an accurate pricing quote depending on the prototyping technology you wish to utilize.

There are numerous different prototyping processes and determining which process is right for your application will help you to move forward quickly and get the parts you need fast and at Yixun you recieve only the best possible price.

So, pls feel free to sent your 3D drawing or samples to us to quote.

Injection Molded R&D Products

Inspiring, new product ideas are everywhere for R&D-minded companies and entrepreneurs. Taking those ideas and turning them into reality is also one of Yixun's inspirations.

Our team has the design knowledge, engineering and manufacturing experience needed to bring your injection molded concepts to life. From co-development of R&D products, through full plastics production, Tech Molded Plastics is committed to providing the highest quality products and services the first time, on-time.

Why bring your R&D project to Yixun?

• Production Quality Prototypes - YX can develop prototype tools that are effective, low-volume production tools
• Melt Flow Analysis - YX’s design specialists can use simulation software to optimize the product design and manufacturing process before the first piece of steel is cut, which reduces the time needed to condition the mold and speeds the product to market
• In-Process Monitoring - YX is using the latest in process monitoring systems and pressure sensing technology to ensure consistency, maximum up-time and quality in the production line
• Integrated Assembly, Automation and Packaging - YX Molded Plastics excels at finding innovative ways to assemble, automate, sort by cavity ID, and package finished products to reduce costs and build value into the production process
• Secondary Services - YX will gladly evaluate and offer solutions that meet your needs for special processessuch as de-burring, post-curing, or sonic weldingVV

Mold Design Resources and Tools at Yixun

Our design team at yixun Molded Plastics uses project management fundamentals throughout the design process to document customer specific requirements and integrate them into the mold product design. Using parametric fundamentals of design, the team creates tool design models that have complete associativity throughout all of the different components of an assembly.  Some of our design tools and resources include:  

Primary CAD Software

• PTC (Creo 2.0 or earlier)
• Siemens (NX 8.0 or earlier)

Primary CAM Software

• Pro/NC for high-speed precision machining of cores/cavities and electrodes
• DP Esprit for CNC wire EDMs

Design and Engineering Experience

• Shuttle and insert molds
• Face-mounted, quick-change tooling
• Expandable and interchangeable tooling
• Multiple slide action molds
• Stripper and floating cavity plate molds
• Hot runner system
• Unscrewing molds

Sending file for quotation :

Engineering File Preparation

Yixun Molded Plastics provides design assistance, engineering services and complete project management for precision injection molded plastics products through out the design, custom mold build, plastics production and often includes other value added services.  If you have an idea or a project that you would like to see take shape contact our team today!

RFQ File Formats

• Pro /Engineer (Wildfire 3 or earlier)
• Unigraphics (NX3 or earlier)
• Parasolids
• STEP
• IGES
• DXF
• AutoCAD (Rev.14)

If available, please include:

• 3D engineering file and/or 2D print
• Resin type and color
• Type of finish
• Anticipated yearly part volume(s)

Quality control

Total Quality Management

3D Measurement of mold parts checking

YIXUN QC procedure:

1: Part mold draft analysis,

2:Mold design control,

3:steel hardness inspection,

4:Dimension inspection of electrode cavity and core,

5:Mold trial report and inspection report 

6:Shipment inspection