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Help CenterContinuous Scrap Tyres Pyrolysis Equipment Waste Plastic Oil Plant
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Continuous scrap tyres pyrolysis equipment waste plastic oil plant
Our pyrolysis machine can convert waste plastic, tyre and rubber etc into fuel oil in normal pressure. In general, we can get 1 ton fuel oil with 2.5 tons waste tyre or plastic, the fuel oil can be refined throught the oil distillation machine to the deisel, gasoline, and machine oil. Zero emission, high effiency, our pyrolysis plant not only can resolve the problem of the waste plastic/tyre and pollution, but also can bring substantial benefits for you. We can also supply
• Used Oil Distillation Plant
• Carbon Black Processing Plant
End Products
NO. |
Name |
Percentage |
Usage |
1 |
Tyre oil |
50% |
• can be sell directly. |
• make diesel and gasoline by use oil distillation machine. | |||
• can be as fuel. | |||
2 |
Carbon black |
30% |
• can be sell directly. |
• make fine carbon by the carbon black grinding equipment. | |||
• make carbon brick by briquetting equipment. | |||
3 |
Steel wire |
12% |
• can be sell directly. |
• make steel bloom by hydraulic press-packing | |||
4 |
Combustible gas |
8% |
• can be as fuel heating the reactor |
• extra gas also be storage as fuel for other heating. |
Item |
Content |
||
Input-raw materials |
Waste Tire/Plastic/Rubber; Medical Waste |
||
Output-end products |
Fuel Oil, Carbon Black and Steel Wire |
||
Fuel to heat the reactor |
Coal, Fuel Gas, Fuel Oil, wood, etc |
||
Model |
WJ-6 |
WJ-8 |
WJ-9 |
Reactor size (L*W) |
6000mm*2200mm |
6200mm*2800mm |
7100mm*2800mm |
Capacity/D |
6T/D |
8-10/D |
16-20T/D |
Power |
24KW |
30KW |
54KW |
Space for Machine(L*W*H) |
30m*10m*10m |
30m*10m*10m |
40m*10m*10m |
Steel Thickness of Reactor |
12mm |
16mm |
16mm |
Life time |
5-8years |
||
Reactor Structure |
Horizontal & Rotary |
||
Heating Mode |
Combination of direct and indirect heating |
||
Cooling Mode |
Environmental Water Cooling |
||
Pressure |
Normal Pressure |
||
Workers Needed |
2-3 Workers Per Shift |
||
Oil Yield Rate |
50%(differ according to different raw materials) |
||
Working Form |
Continuous/Batch |
||
Advantage features
1.The first in the world to have created the new heating structure that combined the advantages of burning the reactor and heating the main reactor by hot air.
2.The technology of avoiding the reactor of being burnt through by reforming the furnace, which will lengthen the life span of the main reactor for 2 to 3 years which saves quite amount of money for customers to maintain and update the continuous and batch used tire pyrolysis equipment, and reduces the rate of depreciation of WJ-6 tire recycling equipment.
3.The technology of improving the oil output by another 5% with the same machine.
Environmental friendly
1.Totally sealed reacting system, and slag discharging system, which prevent odor and ash releasing out.
2.Extra gas purifing system, remove chemical and impurity then recycle it into furnace for heating, clean and energy recycling.
3.6 generation hot some cleaning system, configured with filtering tank, liquid cleaning chamber, liquid sprayers and chimney, make emission meet EU standard. Please refer the scene picture of our Turkey factory:
Energy saving
1.Latest heating system, combined hot smoke heating and fire directly heating. improve heating effeciency for 20% and save energy for 15-20%.
2.New designed reactor case, with particular thermolith and asbestos cover. Increase life time and make reactor get heated uniformly.
3.Specific reactor case cover, keep kcal from transmited to air in workshop.
Operation security measures:
1.Auto alarm system for over temperature and pressure.
2.Auto pressure releasing system to keep emergency situations into safty.
3-Auto operating control panal keep operator from high risk area.
Running plant in Canada--2005
Running plant in Jordan-2012
Running plant in Thailand-2010
Running plant in India-2011
1.Design the installation drawings according to your site
2.For each set of waste plastic pyrolysis oil refining system, one technician will be sent to guide your installation, test the machine and train your workers. Besides, we will provide one month's service for free. After one month, the salary for the technician will be USD65.00/day.
3.1 year warranty, engineers available to service at any time.
4.Periodical call visit, to make sure there is no problems of the equipment.
5.Design specific maintainence program according to different situation of your plant.
We, Beston(Henan) machinery Co.Ltd.,
are one of the professional manufacturers specializing in pyrolysis machine,oil distillation machine and carbon black processing machine. Having been in this field for 15 years, we promise that our products adopts highly advanced
technonogy and has the features of increasing oil output 5%, saving energy 30%, protecting the environment and
ensuring safety 100%.
Q: How you can clean the emission to meet environmental standard?
A: 3 layers of dedusting system-alkali liquor wasing+ceramic filtering+alkali liquor sprayers. Extra gas from reactor will be recycled into furnace for heating, it will be cleaned by specific device before to be burned of cause. Ash and odor are also well prevented as the pyrolysis system is totally sealed, sepcially for continuous running plants.
Q: Can tire and plastic be mixed to be processed?
A: Generally, we don’t recommend you to mix them. Tire and plastic need different temperature and time to be processed. If you put them together, much fuel will be wasted. Besides, the quality and rate of final oil will also change.
Q: What’s the difference between continuous pyrolysis plant and intermittent pyrolysis plant?
A: They are different in the following aspects:
For the continuous type, the feeding of raw materials and discharging of slag are both automatic. While for the intermittent type, these two processes are manual.
For the continuous type, the feeding hole is very small, so the pretreating system is needed to cut the raw materials into small piece. While the intermittent type does not need this device.
The continuous plant can operate for some time without stop. While for the intermittent plant, the reactor must be cooled before the second batch.
Q: What’s the usage of the Pyrolysis oil? Can it be used in vehicles?
A: (1) The pyrolysis oil is fuel oil and can be used as fuel in some heavy industry factories, such as glass factory, power plant factory, aluminum factory and so on.
(2) If you want to use the oil in vehicles, you may need the distillation plant. It can distill the pyrolysis oil into diesel.
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