Tapered cylindrical reduction gearbox for belt conveyor system

Tapered cylindrical reduction gearbox for belt conveyor system   

Tapered cylindrical gear reducer for input, external gear transmission output shaft in a vertical state, the main transmission parts made of high quality alloy steel. Gear carburizing, quenching, grinding process manufacturing, six precision. Products with high carrying capacity, long life, small size, high efficiency, light weight advantages.

DBY type for two transmission Hardened gear reducer; DCY type for three Hardened gear reducer drive, the first-stage transmission for Gleason spiral bevel gear, a second, three transmission compared with involute helical gears.

Reducer can be divided by the output shaft in the form II, II, III, IV four kinds assembly forms, can be divided according to the clockwise direction of rotation of the output shaft (S and counterclockwise (N) two kinds. (Facing the output shaft)

1. Inner structure:

2. Working environment:
1. High-speed shaft speed is less than 1500 rev / min
2. The gear is not greater than the peripheral speed of 20 m / sec
3. The temperature is -40 ~ 45 ℃, if less than 0 ℃, before the start of oil should be preheated to above 0 ℃, this gear can be used for both directions running.

4. To be equipped with backstop should otherwise stated.

3. Features:
1. The gear made of high strength carbon steel made by carburizing tooth surface hardness of HRC58-62, gears grinding process, high precision, good contact.
2. Transmission High efficiency: more than 96.5% unipolar, bipolar greater than 90%, three more than 90%.
3. smooth operation, low noise.
4. Easy dismantling, easy to install.

4. Steering:
Configuring backstop reducer allows only single operation, steering is defined as: the face of the output shaft, the output shaft clockwise operation is S, counterclockwise operation is N.

5. Manufacturing equipment

6. Test equipment

7. Lubrication gearhead

Reducer generally use sump lubrication, natural cooling. When the gear working temperature exceeds 90 ℃, balance, or load power exceeds the thermal power PG1, may be circulating oil lubrication, or using plus cooling oil bath lubrication.
When the gear down more than 24h after consecutive start, you should lubricate the gears and bearings to normal after the load operation.
Bearings generally use splash lubrication, lubricants and gear oils the same.

8. NOTE - installation, use and maintenance 

1, input axis reducer output axis, and the axis of the connection portion is kept coaxial, the error is not greater than the permissible value by coupling.
2, the use of hardened, causing the input shaft center distance narrow shaft diameter decreases, often finer than supporting the motor shaft. When using hydraulic coupling drag, due to installation errors caused two different shaft coupling shaft to the input shaft of the finer dangerous section cause too much additional stress may appear off-axis. To do this, use either the user in the design selection, the fluid coupling mounted on the motor shaft, while the flexible coupling mounted on the input shaft.
3, install properly, the cabinets must be injected into the oil, the right should reach the required height (oil standard centerline)
4, the gear before the official use, hand rotation must be flexible, non-jamming, and then empty running, time shall not be less than two hours. Operation should be smooth, no shock, vibration, noises and leakage phenomenon, found fault should even be excluded.
5, the first lubricating oil to be injected in operation 300 to 600 replace the child. Thereafter, each running from 1500 to 5000 hours to replace one, replace the longest time should not exceed 18 months. Oil change should be cleaned at the same time, the magnetic oil plug.
6. In operation, when a sudden increase in oil and unusual noise, you should immediately stop checks. After proper troubleshooting visitors again operational.

9. Should you have any other questions about the reduction gearbox , please contact us via the following ways: