SCAIR 60HP 1.2MPa Compressor de Injeção de Moldagem para Servo-Hidráulica e Resfriamento de Moldes

SCAIR 60HP 1.2MPa Compressor de Injeção Mecânica: Ar de Precisão para Produção sem Defeitos

O compressor de 60HP da SCAIR entrega 7.3 m³/min a 1.2MPa com certificação ISO 8573-1 Classe 0, eliminando custos de rejeição de $220k/ano, onde a contaminação por hidrocarbonetos causa defeitos de borrão de 0.003mm em moldes de dispositivos médicos.

Engenharia de Ar com Controle de Contaminação para Moldagem de Alta Produtividade

Com tecnologia de oxidação catalítica, este sistema de 45kW mantém <0.001mg/m³ hydrocarbon levels critical for optical-grade polycarbonate. Active pressure stabilization (±0.1%) ensures consistent mold clamping during servo-hydraulic shifts - solving 18% short shots in thin-wall packaging production.

Molding Performance Specifications

• Air Delivery: 7.3 m³/min @ 1.2MPa (6.5m³/min @ 1.5MPa for high-tonnage presses)

• Pressure Stability: ±0.1% during servo-valve actuation

• Moisture Control: Adsorption dryer achieves -50°C PDP

• Energy Efficiency: 40% lower servo-valve power consumption

Cycle Time Optimization Technologies

• Servo-Sync System: AI-driven pressure compensation reduces fill phase by 0.3s

• Flash Prevention: ISO Class 0 air eliminates mold deposit formation

• Thermal Lock: ±0.5°C water temperature control for mold cooling circuits

• Pulse-Free Hydraulics: Helical accumulators eliminate pressure ripple causing screw surging

Plastics Processing Applications

• Thin-Wall Packaging: Powers 800-ton presses achieving 0.15mm wall thickness consistency

• Medical Device Molding: Supplies cleanroom-certified air for ISO Class 7 production cells

• Multi-Material Molding: Drives co-injection systems with ±0.5% shot weight accuracy

• Gas-Assisted Molding: Controls nitrogen injection maintaining 200bar ±1% cavity pressure

Manufacturing Compliance

• Certifications: ISO 50001 energy efficiency, SPI AN-102 molding standards, FDA 21 CFR 177

• Material Safety: USP Class VI compliant for medical devices

• Traceability: SECS/GEM connectivity for Industry 4.0 integration

Production Q&A

• Q: How to eliminate flow lines in clear parts?

  A: -50°C PDP moisture control prevents steam formation during 350°C melt temperatures.

• Q: Solution for servo-valve stiction?

  A: ISO Class 0 air purity eliminates 99% of spool valve contamination failures.

• Q: Reducing energy during idle cycles?

  A: Smart load-sensing reduces power conconsumo reduzido em 75% durante as trocas de moldes.