SCAIR 60HP 1,2 MPa Spritzgießkompressor für Servohydraulik und Formkühlung

SCAIR 60HP 1.2MPa Spritzgießkompressor: Präzisionsluft für fehlerfreie Produktion

SCAIRs 60HP-Kompressor liefert 7,3 m³/min bei 1,2 MPa mit ISO 8573-1 Klasse 0-Zertifizierung und eliminiert 220.000 US-Dollar/Jahr an Ausschusskosten, wenn Kohlenwasserstoffkontamination 0,003 mm Gratefehler in medizinischen Gerätemoldern verursacht.

Kontrollierte Lufttechnik zur Vermeidung von Kontaminationen für Spritzgießen mit hohem Ausstoß

Mit Katalysatoroxidationstechnologie hält dieses 45-kW-System <0.001mg/m³ hydrocarbon levels critical for optical-grade polycarbonate. Active pressure stabilization (±0.1%) ensures consistent mold clamping during servo-hydraulic shifts - solving 18% short shots in thin-wall packaging production.

Molding Performance Specifications

• Air Delivery: 7.3 m³/min @ 1.2MPa (6.5m³/min @ 1.5MPa for high-tonnage presses)

• Pressure Stability: ±0.1% during servo-valve actuation

• Moisture Control: Adsorption dryer achieves -50°C PDP

• Energy Efficiency: 40% lower servo-valve power consumption

Cycle Time Optimization Technologies

• Servo-Sync System: AI-driven pressure compensation reduces fill phase by 0.3s

• Flash Prevention: ISO Class 0 air eliminates mold deposit formation

• Thermal Lock: ±0.5°C water temperature control for mold cooling circuits

• Pulse-Free Hydraulics: Helical accumulators eliminate pressure ripple causing screw surging

Plastics Processing Applications

• Thin-Wall Packaging: Powers 800-ton presses achieving 0.15mm wall thickness consistency

• Medical Device Molding: Supplies cleanroom-certified air for ISO Class 7 production cells

• Multi-Material Molding: Drives co-injection systems with ±0.5% shot weight accuracy

• Gas-Assisted Molding: Controls nitrogen injection maintaining 200bar ±1% cavity pressure

Manufacturing Compliance

• Certifications: ISO 50001 energy efficiency, SPI AN-102 molding standards, FDA 21 CFR 177

• Material Safety: USP Class VI compliant for medical devices

• Traceability: SECS/GEM connectivity for Industry 4.0 integration

Production Q&A

• Q: How to eliminate flow lines in clear parts?

  A: -50°C PDP moisture control prevents steam formation during 350°C melt temperatures.

• Q: Solution for servo-valve stiction?

  A: ISO Class 0 air purity eliminates 99% of spool valve contamination failures.

• Q: Reducing energy during idle cycles?

  A: Smart load-sensing reduces power conVerbrauch um 75 % während des Moldwechsels.