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Help CenterFully Automatic Hydrochlorite Acid Electrolyzer With NACL>89% Purity and Less Salt & Electricity Consumption
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Tianjin ZhuoLiNeng (ZLN) Technology Co., Ltd., a professional manufacturer with certification, proudly presents our Fully automatic Hydrochlorite Acid Electrolyzer designed for high-efficiency on-site generation of hypochlorous acid (HClO). This electrolyzer utilizes premium raw salt with NaCl purity ≥89% to produce a powerful disinfectant solution while minimizing both salt and electricity consumption. Our advanced engineering ensures stable operation, low maintenance, and a compact footprint, making it an ideal choice for municipal water treatment, food processing, aquaculture, and healthcare facilities worldwide.
We understand the critical need for cost-effective and reliable disinfection solutions. Our electrolyzer achieves less than 2.5 kg of salt per kg of chlorine equivalent and below 4.5 kWh of electricity per kg of chlorine equivalent, significantly reducing your operational expenses. The fully automatic PLC control system allows unattended operation, with real-time monitoring and adjustable parameters to match varying water quality and flow rates. Each unit is rigorously tested before shipment from our Tianjin factory, ensuring consistent quality and performance.
Key Features & Technical Specifications
High-Efficiency Electrolysis: Titanium-based electrodes coated with mixed metal oxides (MMO) ensure long service life (≥5 years) and high current efficiency (≥85%).
Low Salt & Electricity Consumption: Optimized cell design reduces salt usage by 15-20% compared to conventional models; energy consumption as low as 4.0 kWh/kg Cl₂.
Fully Automatic PLC Control: Touch screen interface with remote monitoring capability (optional). Auto-adjusts current, flow rate, and concentration based on preset parameters.
Compact Modular Design: Skid-mounted system saves floor space; easy to install and expand capacity.
Integrated Safety Features: Over-temperature, over-current, gas leakage detection, and emergency shutdown.
Customizable Capacity: Ranges from 50 L/h to 5000 L/h (or more upon request) to suit different applications.
| Parameter | Value |
|---|---|
| Model | ZLN-HCLO-1000 (example) |
| Rated Production (HClO, as Cl₂) | 1 kg/h |
| NaCl Purity Required | ≥89% |
| Salt Consumption | ≤2.0 kg/kg Cl₂ |
| Power Consumption | ≤2.5 kWh/kg Cl₂ |
| Solution Concentration | Adjustable 0.5% – 2% (as Cl₂) |
| Operating Temperature | 5°C – 40°C |
| Electrode Lifespan | ≥5 years (under normal conditions) |
The electrolyzer uses a direct current to convert a dilute brine solution into hypochlorous acid, a potent oxidant that kills bacteria, viruses, and algae instantly. Unlike traditional chlorine gas or bleach, on-site generated HClO eliminates the need for storage of hazardous chemicals, reduces transport risks, and provides a fresh, active solution with consistent strength. Our system is designed to handle raw salt with NaCl content as low as 89%, allowing you to use locally available, cost-effective salt without compromising performance.
Clients benefit from reduced chemical costs (up to 40% savings compared to purchased bleach), lower carbon footprint (no transportation of chlorine containers), and improved safety for operators. The automatic descalig and cleaning cycles prolong electrode life and minimize downtime. Remote monitoring via Ethernet/Wi-Fi (optional) enables real-time data logging and alerts.
Why Choose Tianjin ZLN Technology?
As a dedicated manufacturer based in Tianjin, China, we have supplied our electrolyzers to over 30 countries across North America, South America, Europe, Asia, Africa, and Oceania. Our quality management system ensures every component meets strict standards. We offer customizable solutions for capacity, voltage, and automation level, along with comprehensive after-sales support including spare parts, remote troubleshooting, and on-site training (if required). Our factories have been producing water treatment equipment for more than a decade, accumulating vast experience in electrochemistry and process control.
We are confident that our Fully automatic Hydrochlorite Acid Electrolyzer will deliver the reliability and efficiency your facility demands. With a track record of satisfied clients in municipal waterworks, poultry farms, hotels, and hospitals, ZLN is your trusted partner for sustainable disinfection. Contact us today for a quotation or technical consultation—we are ready to help you achieve safe, cost-effective water treatment.
Frequently Asked Questions (FAQ)
What is the salt purity required for this electrolyzer?
It requires common salt with NaCl purity ≥89%. Most industrial-grade or table salt works well; we recommend avoiding salt with high impurities like calcium or magnesium.How much electricity does it consume per kg of chlorine produced?
Typical power consumption is ≤4.5 kWh per kg of chlorine equivalent; under optimal conditions it can be as low as 4.0 kWh.Is the system fully automatic? Do I need to monitor it constantly?
Yes, the PLC-controlled system automatically adjusts production based on your settings. It includes alarms and safety shutdowns; periodic checks are recommended but not constant supervision.What is the lifespan of the electrodes?
Our titanium MMO electrodes typically last 5 years or more, depending on water quality and operating conditions. They are replaceable with minimal downtime.Can I use this electrolyzer for swimming pool disinfection?
Absolutely. The system produces hypochlorous acid, which is ideal for pool sanitation without the harshness of liquid bleach. It can be integrated with your existing circulation system.What certificates does the product have?
Our factory is certified, and the electrolyzer complies with relevant safety standards. Specific certifications (e.g., CE, UL) can be arranged upon request depending on the target market.How long is the warranty period?
We offer a standard 12-month warranty from the date of shipment, covering manufacturing defects. Extended warranty options are available.Do you provide installation support?
Yes, we provide detailed manuals, drawings, and remote technical support. On-site commissioning can be arranged at an additional cost.
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