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Changzhou Hongxinyutai Precision Mold Co., Ltd. is proud to present our Automated Robotic Assembly Double Wall Cream Jar Injection Molding system – a heavy-duty plastics fabrication solution specifically engineered for the Mexican market. With over 7 years of precision mold manufacturing experience and a factory spanning 1,000–3,000 square meters, we deliver turnkey production lines that integrate high-speed injection molding with robotic assembly, ensuring consistent output of double-wall cream jars with superior quality and efficiency. This system is designed to help manufacturers reduce labor costs, minimize defects, and accelerate time-to-market for cosmetic packaging.
Our injection molding system is built around a robust hydraulic or servo-driven platform, capable of producing double-wall cream jars with precise wall thickness, smooth inner surfaces, and airtight sealing. The integrated robotic arm handles part removal, assembly, and stacking, creating a seamless workflow from raw material to finished product. Whether you need a standard 50ml jar or a customized 200ml container, our mold design expertise and automation capabilities allow for flexible production runs.
Below are the key technical specifications and features of our automated robotic assembly injection molding system:
| Parameter | Specification |
|---|---|
| Clamping Force | 180 – 800 tons (customizable) |
| Injection Weight (PS) | 50 – 2000 grams |
| Mold Platen Size | Up to 1200 x 1200 mm |
| Robotic Arm Reach | Up to 1500 mm (6-axis) |
| Cycle Time (typical) | 12 – 25 seconds (depending on jar size) |
| Material Compatibility | PP, PS, ABS, PET, etc. |
| Automation Features | Robotic part removal, assembly, leak testing, and stacking |
| Control System | Siemens or Mitsubishi PLC with touch screen |
| Safety Standards | CE-compliant guarding and emergency stop |
Product Features & Benefits:
- Robotic Assembly Integration: Eliminates manual handling, reduces labor costs by up to 40%, and ensures consistent assembly of inner and outer jar walls, snap-fit components, and lid seals.
- High Precision Molding: Multi-cavity molds with hot runner systems deliver uniform wall thickness and minimal warpage, producing double-wall jars with excellent clarity and gloss.
- Double Wall Design: The system supports both single-material and bi-injection molding, enabling insulated jars with a seamless aesthetic finish.
- Heavy Asset Durability: Built with reinforced steel frames and high-torque motors, the machine is designed for 24/7 continuous operation in demanding industrial environments.
- Quick Mold Change System: Optional hydraulic clamping and pre-heating plates allow mold change in under 30 minutes, maximizing uptime for batch production.
- Real-Time Monitoring: Integrated sensors track temperature, pressure, and cycle time, feeding data to a central SCADA system for predictive maintenance and quality control.
- Energy Efficiency: Servo-driven pumps reduce energy consumption by 30–50% compared to traditional hydraulic machines, lowering operational costs.
Technical Advantages for the Mexican Market:
- Voltage and frequency options (220V/60Hz, 440V/60Hz) compatible with Mexican electrical standards.
- Spanish-language HMI interface available upon request, making operation intuitive for local technicians.
- Our factory in Changzhou, China, ships via Jiangsu, Shanghai, or Shenzhen ports, with average sea freight to Mexico in 25–30 days.
- We provide on-site installation support and training for Mexican customers, ensuring smooth commissioning.
Customization Options:
- Mold cavity count: 2, 4, 6, or 8 cavities per mold.
- Jar capacity: 15ml, 30ml, 50ml, 100ml, 200ml, or custom sizes.
- Color: Pantone matching available for both inner and outer layers.
- Decoration: In-mold labeling (IML) or pad printing integration.
- Packaging: Automatic counting, stacking, and shrink-wrapping units can be added.
Quality Assurance & Company Background:
Changzhou Hongxinyutai Precision Mold Co., Ltd. has been a trusted manufacturer of precision molds and injection molding solutions since 2017. Our 51–100 skilled employees operate in a 1,000–3,000 sqm facility equipped with CNC machining centers, EDM, wire cutting, and CMM inspection equipment. We hold TS16969 certification (specifically for automotive quality management, which also ensures rigorous process control for cosmetic packaging). Our products are exported to North America, South America, Europe, Southeast Asia, and Africa, with a strong track record of repeat orders.
We understand the specific requirements of the Mexican plastics industry – from regulatory compliance to cost sensitivity. Our automated robotic assembly double wall cream jar injection molding system is developed to offer a competitive edge: lower total cost of ownership, faster production cycles, and consistent quality that meets international standards. With over 50 successful projects delivered to Latin American clients, we are confident in our ability to support your production goals.
Call to Action:
Take the next step toward modernizing your cosmetics packaging line. Contact us today for a detailed proposal, including mold design, machine specifications, and a factory visit arrangement. Our engineering team is available for remote consultation and can provide sample jars for your evaluation. Partner with a reliable heavy asset plastics fabricator that delivers automation, precision, and value.
Frequently Asked Questions (FAQ)
1. What is the typical lead time for this injection molding system?
Standard lead time is 60–90 days from order confirmation, depending on customization complexity. We offer expedited delivery for standard molds with a 45-day option.
2. Can the system be adapted for other types of containers besides cream jars?
Yes, the same platform can be used for double-wall containers such as lotion bottles, cosmetic jars, food jars, and even industrial parts. Only the mold and robotic gripper need to be changed.
3. What kind of after-sales support do you provide in Mexico?
We provide remote technical support via video call, and we can send an engineer to your site for installation and training. Spare parts are stocked in our warehouse and can be shipped within 3 days.
4. Does the system include a leak testing station?
Yes, an optional air leak testing station can be integrated into the robotic assembly flow. It checks the seal between the inner and outer walls, rejecting defective parts automatically.
5. What is the minimum order quantity (MOQ) for the mold?
The MOQ for a custom mold is 1 set. However, for production machines, we typically require a minimum of 1 complete system. Pricing is negotiable based on volume.
6. Can I see a sample of the double-wall cream jar before purchasing?
Absolutely. We can send free samples of existing designs, or produce a prototype from your CAD file within 15–20 days.
7. Is the machine compliant with Mexican electrical safety standards?
Yes, we can configure the electrical system to meet NOM-001-SEDE standards, and we provide all necessary documentation for customs clearance.
8. What is the warranty period?
We offer a 12-month warranty on the injection molding machine and robotic system, covering manufacturing defects. Extended warranty plans are available upon request.
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