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Welcome to Tianjin ZhuoLiNeng (ZLN) Technology Co., Ltd. – a professional manufacturer of chemical synthesis equipment based in Tianjin, China. Our Hydrochloric Acid Synthesis Unit with Fully Automatic Control and Less Salt & Electricity Consumption Design represents a breakthrough in HCl production technology. Designed to meet the rigorous demands of the chemical industry, this unit combines advanced automation with energy and material efficiency, delivering consistent high-purity hydrochloric acid while minimizing operational costs. With ZLN's years of expertise and global reach to markets including North America, Europe, and Southeast Asia, you can trust this solution for reliable, cost-effective HCl synthesis.
Key Features
Fully Automatic Control System – Equipped with a programmable logic controller (PLC) and human-machine interface (HMI) touchscreen, enabling real-time monitoring, parameter adjustment, and automatic safety shutdown. The system reduces manual intervention and ensures stable operation 24/7.
Less Salt Consumption Design – Innovative reactor geometry and optimized reaction conditions reduce the consumption of sodium chloride (or other raw salt) by up to 15% compared to conventional units, directly lowering raw material costs.
Less Electricity Consumption Design – High-efficiency pumps, motors, and intelligent power management cut energy usage by 10–20% without compromising production capacity. This contributes to a lower carbon footprint and reduced utility bills.
Compact & Modular Structure – The unit is designed for easy installation and maintenance, with a small footprint that saves valuable floor space in your facility.
Corrosion-Resistant Construction – All wetted parts are made from premium materials such as graphite, PTFE, or glass-lined steel, ensuring long service life even under harsh acidic conditions.
High Purity Output – Advanced absorption and purification stages yield hydrochloric acid with purity up to 99.9% (depending on raw material quality), meeting industry standards for food-grade and technical-grade applications.
Technical Specifications
| Parameter | Value / Range |
|---|---|
| Production Capacity | 50 – 2000 kg/h (customizable) |
| Operating Pressure | Atmospheric to 0.3 MPa (optional) |
| Reaction Temperature | 300 – 450 °C (adjustable) |
| Power Supply | 380V/50Hz (or customized per local grid) |
| Control System | PLC + HMI (Siemens or Mitsubishi, optional) |
| Raw Material | Hydrogen chloride gas (HCl) or chlorine + hydrogen (optional) |
| Product Purity | ≥ 99.5% (adjustable by process) |
Advantages for Your Business
Cost Savings – Lower salt and electricity consumption directly reduce your operational expenses, improving profit margins.
Reduced Labor – The fully automatic control minimizes the need for constant operator supervision, allowing your staff to focus on other tasks.
Consistent Quality – Precise control of reaction parameters ensures batch-to-batch uniformity of hydrochloric acid, critical for downstream processes.
Environmental Compliance – Efficient design reduces waste and energy use, helping you meet sustainability goals and environmental regulations.
Easy Integration – The unit can be customized to fit existing plant layouts and interfaced with your central control system.
Why Choose ZLN?
Tianjin ZhuoLiNeng (ZLN) Technology Co., Ltd. is a dedicated manufacturer with years of experience in designing and producing chemical synthesis equipment. Our products are shipped from the port of Tianjin to customers across North America, South America, Eastern Europe, Southeast Asia, Africa, Oceania, the Middle East, East Asia, Western Europe, Central America, Northern Europe, Southern Europe, South Asia, and the domestic market. We have a proven track record of delivering reliable, high-performance units that meet the specific needs of our clients. Our team provides comprehensive after-sales support, including installation guidance, commissioning, and spare parts supply. By choosing our Hydrochloric Acid Synthesis Unit, you are investing in a solution that combines cutting-edge technology with practical cost savings.
Frequently Asked Questions (FAQ)
Q: What raw materials are suitable for this unit?
A: The unit can use hydrogen chloride gas (HCl) or generate HCl from chlorine and hydrogen. It can also be adapted for sodium chloride (salt) decomposition with appropriate pre-treatment. Contact our engineers for a compatibility assessment.Q: How much can I save on salt and electricity compared to traditional units?
A: Typically, our design reduces salt consumption by 10–15% and electricity consumption by 10–20%. Actual savings depend on operating conditions and raw material quality.Q: What is the typical delivery time?
A: Standard units are delivered within 30–45 days after order confirmation. Customized models may require 60–90 days, depending on complexity.Q: Do you provide installation and training?
A: Yes, we offer on-site installation supervision and operator training for your team. Remote assistance is also available.Q: Can the unit be integrated with an existing DCS (distributed control system)?
A: Yes, the PLC supports common communication protocols (Modbus, Profibus, etc.) for integration with your plant control system.Q: What is the warranty period?
A: We offer a standard 12-month warranty from the date of commissioning. Extended warranties are available upon request.Q: Is the unit suitable for producing food-grade hydrochloric acid?
A: Yes, with appropriate purification modules and material selection, the unit can produce HCl meeting food-grade standards. Please specify your requirements when ordering.Q: How do I request a quotation or technical proposal?
A: You can contact us directly via our website or email. Provide your desired capacity, raw material availability, and any special requirements, and we will prepare a tailored proposal.
Ready to upgrade your HCl production? Contact ZLN today for a quote or technical consultation. Let us help you achieve greater efficiency and profitability with our advanced synthesis unit.
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