Industrial Condensate Evaporation Treatment Unit With Remote Monitoring and Alarm System
Product Spotlights
As a trusted manufacturer since 1998, Anping County Boli Hardware Wiremesh Products Factory introduces the Industrial Condensate Evaporation Treatment Unit with Remote Monitoring and Alarm System — a high-efficiency solution designed to reduce liquid waste volume and meet stringent environmental standards. This unit is engineered for industries that generate condensate from steam, compressed air, or chemical processes, enabling safe and cost-effective disposal. Our expertise in fabrication and precision engineering ensures reliable performance, low maintenance, and intelligent operation. With an annual export value of US$5–10 million and a global customer base, we deliver robust equipment that combines advanced technology with practical usability.
Key Features & Specifications:
- High-Efficiency Evaporation: Uses submerged combustion or electric heating (optional) to achieve rapid water evaporation, reducing condensate volume by up to 95%.
- Remote Monitoring System: Real-time data transmission via integrated GSM/WiFi/Ethernet modules. Operators can monitor temperature, pressure, flow rate, and alarm status from any smart device.
- Comprehensive Alarm System: Multi-level alerts for high temperature, low liquid level, power failure, and system faults. Alarms are triggered locally (siren + strobe light) and remotely (SMS/email push) to prevent downtime.
- PLC-Based Automation: User-friendly touchscreen HMI allows easy setting of evaporation parameters, automatic start/stop, and data logging for compliance reporting.
- Corrosion-Resistant Construction: Main body made of stainless steel 304/316L with welded seams, suitable for acidic or alkaline condensate (pH 3–11).
- Energy-Saving Design: Heat recovery system (optional) preheats incoming condensate, reducing energy consumption by up to 30%.
| Parameter | Specification |
| Model Range | BOLI-ICE-100 to BOLI-ICE-5000 |
| Evaporation Capacity | 100 – 5000 L/day (customizable) |
| Heating Method | Electric / Gas / Steam (optional) |
| Operating Temperature | 80°C – 120°C (adjustable) |
| Power Consumption | 5 – 50 kW depending on model |
| Noise Level | < 75 dB at 1m |
| Dimensions (L×W×H) | Varies by model, e.g., 1500×1000×1800 mm |
| Warranty | 1 year standard, extended available |
Benefits for Your Business:
- Reduce Waste Disposal Costs: By evaporating water content, you dramatically lower the volume of condensate that needs to be hauled or treated, saving thousands of dollars annually.
- Compliance with Environmental Regulations: Effluent-free operation (distillate can be recycled or safely discharged) helps meet local discharge limits.
- 24/7 Peace of Mind: Remote monitoring and alarm system ensures you are alerted instantly to any abnormal condition, preventing costly production halts and equipment damage.
- Low Maintenance: Self-cleaning option (automatic flushing) and durable materials minimize downtime and service frequency.
- Easy Integration: Compact footprint and modular design allow installation in tight spaces. Can be integrated with existing condensate collection systems.
With over 25 years of manufacturing experience, Boli Hardware Wiremesh Products Factory has been serving customers across North America, South America, Europe, Asia, Africa, and Oceania. Our products are shipped from major ports including Tianjin, Qingdao, and Shanghai. We have achieved an annual export value of US$5–10 million, a testament to our quality and reliability. Each unit undergoes rigorous factory testing before delivery. Our engineering team provides full technical support and after-sales service. Choose Boli for a durable, intelligent, and cost-effective industrial condensate evaporation solution. Contact us today for a quotation or to discuss your specific requirements.
Frequently Asked Questions (FAQ)
-
Q: What types of condensate can this unit handle?
A: Our unit is designed for general industrial condensate from steam, compressed air, chemical processes, and food processing. It can handle liquids with pH 3–11, up to 10% solids content. For highly corrosive or viscous fluids, please consult our engineers for customization. -
Q: How does the remote monitoring system work?
A: The system includes a built-in GSM/WiFi/Ethernet module that connects to our cloud platform or your SCADA. You can view real-time data (temperature, pressure, level) and receive alarms via SMS, email, or mobile app. No additional software is required. -
Q: What is the typical lifespan of the evaporation unit?
A: With proper maintenance, the stainless steel structure can last 10–15 years. Heating elements may need replacement every 3–5 years depending on usage. We offer spare parts and service contracts. -
Q: Can the unit be customized for different capacities?
A: Yes, we offer models from 100 L/day to 5000 L/day. For larger capacities, we can design multiple units in parallel or custom-build a single unit up to 10,000 L/day. Please provide your daily condensate volume and analysis. -
Q: Is installation complex? Do you provide on-site support?
A: The unit is delivered pre-assembled and tested. Installation requires connection to power, condensate inlet, and drain (if needed). We provide detailed manuals and remote support. On-site commissioning is available upon request at additional cost. -
Q: What certifications does this product have?
A: The unit is manufactured according to CE and ISO standards (certificates available upon request). We can also comply with other local standards if specified. Please contact our sales team for specific requirements. -
Q: How do I maintain the unit?
A: Daily: check level and alarms. Weekly: clean the drain filter. Monthly: inspect heating elements and seals. The PLC automatically records runtime and maintenance reminders. We provide a comprehensive maintenance manual with each unit. -
Q: What is the lead time and shipping terms?
A: Standard lead time is 30–45 days after order confirmation. We ship FOB Tianjin/Qingdao/Shanghai. Custom orders may require longer lead time. Contact us for current delivery schedule.
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