Spiral Copper Heat Exchanger Tube for Industrial Evaporator in Chemical Processing, 1/2 Inch OD
Product Spotlights
Welcome to Anping County Boli Hardware Wiremesh Products Factory – a trusted manufacturer since 1998, specializing in high-quality copper heat exchanger components. Our Spiral Copper Heat Exchanger Tube with 1/2 inch OD is engineered specifically for industrial evaporators in chemical processing. This tube combines excellent thermal conductivity, corrosion resistance, and durable spiral geometry to maximize heat transfer efficiency in demanding environments. Whether you are upgrading an existing evaporator or designing a new system, our product offers reliable performance backed by decades of manufacturing expertise.
Key Features & Technical Specifications
- High Thermal Conductivity: Copper’s natural heat transfer coefficient (approx. 401 W/m·K) ensures rapid and uniform heat exchange, ideal for evaporation processes.
- Spiral Design: The helical coil configuration increases surface area and induces turbulence in the fluid flow, reducing fouling and enhancing overall heat transfer efficiency.
- Precise 1/2 inch OD: Standard outer diameter compatible with common fittings and headers, simplifying installation and replacement.
- Corrosion Resistance: Copper’s resistance to many chemicals and aqueous environments extends service life in chemical processing applications.
- Customizable Dimensions: Wall thickness, coil diameter, pitch, and total length can be tailored to your specific evaporator design.
- Quality Assurance: Each tube undergoes rigorous testing for pressure integrity, dimensional accuracy, and surface finish.
| Parameter | Value |
|---|---|
| Outer Diameter | 1/2 inch (12.7 mm) |
| Wall Thickness Options | 0.028″ – 0.065″ (0.71 – 1.65 mm) |
| Coil Diameter (center to center) | Customizable (e.g., 4″ – 12″) |
| Pitch (spacing between turns) | Customizable |
| Maximum Working Pressure | Up to 300 psi (depending on wall thickness) |
| Material Grade | C11000 / C12200 (deoxidized high phosphorus) |
| Surface Finish | Bright annealed, pickled, or as required |
| Standard Compliance | Meets applicable ASTM, EN, or JIS standards (available upon request) |
Advantages for Your Chemical Processing Evaporator
- Improved Heat Transfer Efficiency: The spiral geometry creates a secondary flow pattern that enhances convective heat transfer, reducing the required heat transfer area and lowering energy costs.
- Reduced Fouling & Maintenance: The turbulent flow induced by the coil design minimizes the deposition of scale or organic matter, extending cleaning intervals and reducing downtime.
- Compact Design: Spiral tubes can be arranged in a compact bundle, saving valuable space in your evaporator vessel while maintaining high heat duty.
- Flexibility in Installation: The tube can be supplied as a complete coil or as straight lengths for in-house fabrication, adapting to your manufacturing process.
- Long Service Life: Copper’s natural resistance to corrosion in many chemical media, combined with proper wall thickness selection, ensures durability even in aggressive environments.
- Cost-Effective Solution: Compared to exotic alloys, copper offers an excellent balance of performance and affordability, making it a preferred choice for industrial evaporators.
Why Choose Anping County Boli Hardware Wiremesh Products Factory?
With over 25 years of manufacturing experience (since 1998), we have honed our production capabilities to deliver consistent quality. Our annual export value of US$5 million – US$10 million reflects the trust placed in us by global clients across North America, South America, Europe, Asia, Africa, and Oceania. We ship from major ports including Tianjin, Qingdao, and Shanghai, ensuring timely delivery worldwide. Each Spiral Copper Heat Exchanger Tube is produced with strict process control, from raw material selection to final inspection. We offer customization services to meet your exact specifications, and our team is ready to provide technical support and samples. Contact us today to discuss your evaporator tube requirements – we are committed to delivering components that enhance your process efficiency.
Frequently Asked Questions (FAQ)
-
Q: What is the minimum order quantity (MOQ) for this spiral tube?
A: Our MOQ is typically 100 meters for standard sizes, but we also accept smaller orders for trial or prototype purposes. Please contact us for specific requirements. -
Q: Can you provide tubes with different wall thicknesses?
A: Yes, wall thickness is customizable. Common options range from 0.028″ to 0.065″. We can also produce other thicknesses upon request. -
Q: Is this tube suitable for high-temperature applications?
A: Copper maintains good mechanical properties up to about 200°C (392°F). For higher temperatures, we recommend consulting with our engineers to ensure compatibility with your process. -
Q: How do you ensure the tube is free from defects?
A: We perform eddy current testing, hydrostatic pressure testing, and visual inspection on every coil. Dimensional measurements are taken at multiple points to guarantee accuracy. -
Q: Can you supply the tube in a pre-formed spiral coil ready for installation?
A: Yes, we can fabricate the tube into a complete spiral coil with specified diameter, pitch, and number of turns. Alternatively, we can supply straight tubes for on-site coiling. -
Q: What is the typical lead time for custom orders?
A: Lead time depends on quantity and complexity. Standard orders usually ship within 15–25 working days. Customized coils may require 25–35 working days. We work to meet your project schedule. -
Q: Do you offer any trade assurance or quality guarantee?
A: We are a verified supplier on major B2B platforms and can provide trade assurance. Our products are backed by a quality guarantee – any defects caused by manufacturing will be replaced or refunded. -
Q: How should I store the copper tubes before installation?
A: Store in a dry, clean environment away from chemicals and moisture. Keep the tubes in their original packaging to prevent oxidation or mechanical damage.
Ready to enhance your evaporator performance? Request a quote or sample today. Our team of experts will help you select the optimal spiral copper tube configuration for your chemical processing needs.
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