Contact Platform Support
Help CenterSplit Type Rotary Kiln Girth Gear With Bolt Connection and Easy Installation for 5m Diameter
Product Spotlights
Related Products
-
Rotary Kiln Girth Gear for Cement Clinker Production Line With 20MW Power TransmissionUS$ 1000MOQ: 1 Piece -
Rotary Kiln Girth Gear With 18-Month Warranty and On-Site Technical Support ServiceUS$ 1000MOQ: 1 Piece
-
Rotary Kiln Girth Gear With Full Inspection Report and Lifetime Maintenance GuidanceUS$ 1000MOQ: 1 Piece
-
High Precision Ring Gear With 1 Year Warranty and Full Mill Test ReportUS$ 1000MOQ: 1 Piece
-
20CrMnTi Carburized High Precision Ring Gear With HRC 58-62 Hardness and DIN 6 AccuracyUS$ 1000MOQ: 1 Piece
Henan San Kuang Machinery Technology Co., Ltd. is a professional manufacturer specializing in heavy-duty girth gears for rotary kilns, ball mills, and other industrial equipment. With over 10,000 square meters of factory space and a dedicated team of 51-100 experienced engineers and workers, we are proud to introduce our Split Type Rotary Kiln Girth Gear with Bolt Connection and Easy Installation for 5m Diameter. This product is engineered to provide reliable power transmission and long service life in demanding cement, mining, and metallurgy applications. The innovative split design and bolt connection allow for quick and hassle-free installation, reducing downtime and maintenance costs significantly.
Our girth gear is manufactured using high-quality alloy steel, with precise machining and heat treatment options to meet specific operational requirements. The gear is designed for a 5-meter diameter rotary kiln, ensuring perfect fit and smooth engagement with the pinion. Below we detail the key features, technical specifications, and benefits of this product.
Key Features & Advantages
- Split Type Design: The gear is divided into two or more segments, making transportation and on-site assembly easier. This design also simplifies replacement without needing to disassemble the entire kiln.
- Bolt Connection: High-strength bolts secure the segments together, providing rigidity and alignment. The bolt connection allows for field adjustment and reduces the need for specialized welding.
- Easy Installation: Pre-drilled holes and alignment marks speed up the mounting process. Typical installation time can be reduced by up to 30% compared to traditional one-piece gears.
- Precision Machining: Gear teeth are cut using advanced CNC gear hobbing machines, ensuring accurate tooth profile, pitch, and backlash. This results in smooth operation and lower noise levels.
- Durable Material: Made from forged or cast alloy steel (e.g., 42CrMo, 35CrMo), with optional heat treatment (quenching and tempering) to achieve optimal hardness and toughness.
- Customizable Specifications: We can adjust the gear module, number of teeth, face width, and bore size to match your existing equipment. Contact us for detailed customization.
- Quality Assurance: Each gear undergoes rigorous inspection including dimensional checks, ultrasonic testing, and magnetic particle inspection to ensure zero defects.
Technical Specifications (for 5m Diameter)
| Parameter | Value |
|---|---|
| Outer Diameter | 5,000 mm (customizable) |
| Module (m) | 20 - 40 (optional) |
| Number of Teeth | As per design (e.g., 150-250) |
| Face Width | 300 - 800 mm (depending on load) |
| Material Grade | 42CrMo, 35CrMo, or equivalent |
| Heat Treatment | Quenching + Tempering (HB 160-220) |
| Connection Type | Bolt connection (high-strength bolts) |
| Weight | Approx. 8-15 tons (depending on size) |
Customer Benefits:
- Reduced Downtime: Split design and bolt connection allow for quick replacement or repair without removing the entire kiln shell.
- Lower Transport Costs: Segmented parts can be shipped more easily, especially for overseas projects.
- Long Service Life: High-quality materials and heat treatment resist wear, fatigue, and cracking, extending gear life up to 10+ years under normal conditions.
- Compatibility: Designed for 5m diameter rotary kilns, but can be adapted to similar sizes with minor modifications.
- Global Support: Our experienced team provides technical assistance, installation guidance, and after-sales service.
Trusted by Industries Worldwide: Henan San Kuang Machinery Technology Co., Ltd. has been serving clients since 2022, with annual export value reaching US$2.5-5 million. Our factory spans 10,000-30,000 square meters, equipped with modern gear cutting and heat treatment facilities. We hold multiple certifications including ISO9001, ISO14000, OHSAS18001, and others, ensuring our products meet international quality standards. Our gears are exported to North America, South America, Europe, Southeast Asia, Africa, and Oceania, with major ports of shipment including Shanghai, Lianyungang, Qingdao, and Tianjin. We are committed to delivering reliable, cost-effective solutions for your rotary kiln drives. Contact us today for a quote or technical discussion!
Frequently Asked Questions (FAQ)
Q1: What is the advantage of a split type girth gear over a one-piece gear?
A: Split type gears are easier to transport, install, and replace. They eliminate the need to dismantle the entire kiln, reducing downtime and labor costs. The bolt connection ensures reliable assembly.
Q2: Is the bolt connection strong enough for heavy-duty rotary kilns?
A: Yes, we use high-strength alloy steel bolts with precise torque specifications. The connection is designed to withstand the high torque and dynamic loads typical in rotary kiln operation. Finite element analysis is performed to ensure safety.
Q3: Can this gear be customized for a different kiln diameter?
A: Absolutely. While this product is designed for 5m diameter, we can adjust the gear dimensions, module, and number of teeth to fit other sizes. Please provide your kiln specifications for a custom solution.
Q4: What materials are available for the girth gear?
A: Standard materials include 42CrMo and 35CrMo alloy steel. Other grades like 40Cr or 45# steel are also optional depending on your requirements. Heat treatment can be tailored to achieve desired hardness and toughness.
Q5: How long does the installation typically take?
A: With our easy bolt-on design, installation can be completed in 2-3 days by a skilled team. We provide detailed installation manuals and can offer on-site technical support if needed.
Q6: What quality inspections do you perform?
A: Each gear undergoes dimensional inspection, ultrasonic testing (UT), magnetic particle inspection (MPI), and hardness testing. We also provide a quality certificate upon request.
Q7: What is the typical lead time for this product?
A: Lead time depends on specifications and order quantity. For standard designs, it is usually 30-45 days. Custom orders may take 45-60 days. We can expedite for urgent projects.
Q8: Do you ship internationally? What ports do you use?
A: Yes, we export worldwide. Our main ports are Shanghai, Lianyungang, Qingdao, and Tianjin. We can arrange sea, air, or land transportation according to your needs.
Send Inquiry to This Supplier
You May Also Like
-
Nitrided 42CrMo High Precision Ring Gear Surface Hardness HV 700US$ 1000MOQ: 1 Piece
-
304 Stainless Steel High Precision Ring Gear With 0.02mm Tooth Profile ToleranceUS$ 1000MOQ: 1 Piece
-
Wind Turbine Yaw Drive High Precision Ring Gear 300mm DiameterUS$ 1000MOQ: 1 Piece
-
Large Diameter High Precision Ring Gear up to 2000mm OD Customizable ModuleUS$ 1000MOQ: 1 Piece
-
Industrial Robot Joint High Precision Ring Gear With 20arcmin BacklashUS$ 1000MOQ: 1 Piece
-
High Precision Internal Ring Gear 0.01mm Index Accuracy for Servo DriveUS$ 1000MOQ: 1 Piece
-
Custom High Precision Ring Gear Free Technical Support Quick DeliveryUS$ 1000MOQ: 1 Piece
-
CNC Ground High Precision Ring Gear Module 4 OD 800mm AGMA Q10 AccuracyUS$ 1000MOQ: 1 Piece
-
ZG42CrMo Rotary Kiln Girth Gear, Module 25, 3200mm Outer Diameter, Induction Hardened TeethUS$ 1000MOQ: 1 Set
-
Rotary Kiln Girth Gear Used in Cement Plant Clinker Production, High Wear Resistance, Standard CompliantUS$ 1000MOQ: 1 Set
