Copper Tube Closed Circuit Water Cooled Heat Exchanger With Tubesheet, 316L Stainless Option
Product Spotlights
As a manufacturer with over 20 years of experience, Anping County Boli Hardware Wiremesh Products Factory is proud to offer our Copper Tube Closed Circuit Water Cooled Heat Exchanger with Tubesheet. This heat exchanger is engineered for efficient thermal transfer in demanding industrial applications. With an annual export value of US$5 to US$10 million and a global customer base spanning North America, Europe, Asia, and beyond, we understand the need for reliable, high-performance cooling solutions. Our closed circuit design ensures minimal water consumption and consistent temperature control, while the optional 316L stainless steel tubesheet provides superior corrosion resistance for harsh environments.
This product is ideal for applications where precise temperature regulation and long service life are critical. Whether you need to cool process fluids, hydraulic systems, or HVAC loops, our copper tube heat exchanger delivers outstanding heat transfer coefficients and durability. The tubesheet construction allows for easy maintenance and tube replacement, reducing downtime and operational costs. Available in a wide range of sizes and configurations, we can customize the unit to meet your specific pressure, temperature, and connection requirements.
Key Features & Technical Specifications
- Copper Tubes: High thermal conductivity (approx. 401 W/m·K) ensures efficient heat exchange.
- Closed Circuit Design: Reduces water usage and prevents contamination of the cooling medium.
- Tubesheet Construction: Allows for individual tube removal and replacement, simplifying maintenance.
- 316L Stainless Steel Option: Available for tubesheet and shell materials, offering excellent resistance to chlorides and acidic environments.
- Customizable Dimensions: Shell diameter from 100 mm to 600 mm, tube length from 500 mm to 6000 mm.
- Pressure Ratings: Standard design up to 20 bar, with higher pressures available on request.
- Temperature Range: -20°C to +250°C (standard), up to 300°C with special materials.
- Connection Options: NPT, BSP, flange connections per ANSI, DIN, or JIS standards.
- Baffle Design: Single or double segmented baffles to optimize flow and reduce vibration.
- Quality Testing: Each unit is hydrostatically tested at 1.5 times design pressure.
| Parameter | Standard Value | Optional Range |
| Tube Outer Diameter | 12.7 mm (1/2") | 9.525 mm (3/8") to 25.4 mm (1") |
| Tube Wall Thickness | 1.24 mm (0.049") | 0.89 mm to 2.11 mm |
| Shell Material | Carbon Steel (SA-106 Gr.B) | 316L, 304L, Duplex |
| Tubesheet Material | Carbon Steel (SA-516 Gr.70) | 316L, 304, 316Ti |
| Max. Operating Pressure | 20 bar | Up to 50 bar |
| Max. Operating Temperature | 250°C | Up to 300°C |
Our Copper Tube Closed Circuit Water Cooled Heat Exchanger offers significant advantages over traditional open-loop systems: reduced water consumption, lower fouling rates, and the ability to use treated water or glycol mixtures. The copper tubes resist biofouling and provide excellent heat transfer, while the tubesheet design allows for easy inspection and cleaning. For applications with corrosive fluids or high chloride content, the 316L stainless steel option extends equipment life and reduces maintenance costs.
We can also integrate additional features such as internal coating, insulation, or special baffle configurations to meet your process requirements. Each unit is manufactured under strict quality control procedures, including material traceability and pressure testing. Our factory in Hengshui, Hebei has been producing heat exchangers since 1998, and we export to over 20 countries worldwide.
Trust & Reliability
With an annual export value of US$5 million to US$10 million, Anping County Boli Hardware Wiremesh Products Factory has established a reputation for quality and on-time delivery. Our main markets include North America, South America, Europe, Southeast Asia, Africa, and the Middle East. We serve clients in industries such as power generation, petrochemical, food processing, and marine. Our experienced engineering team can assist with custom designs and provide technical support throughout the project lifecycle. We ship from major ports including Tianjin, Qingdao, and Shanghai, ensuring reliable logistics to any destination.
We invite you to contact us for a quotation or to discuss your specific heat exchanger requirements. Whether you need a standard unit or a fully customized solution, our team is ready to deliver a product that meets your performance expectations and budget. Choose our Copper Tube Closed Circuit Water Cooled Heat Exchanger for a durable, efficient, and cost-effective cooling solution.
Frequently Asked Questions
1. What is the typical lead time for this heat exchanger?
Standard sizes are typically shipped within 30-45 days after order confirmation. Custom designs may require 45-60 days depending on complexity.
2. Can I use this heat exchanger with seawater?
Yes, but we recommend the 316L stainless steel tubesheet and shell option for better corrosion resistance. Copper tubes are suitable for seawater, but we can also provide titanium or cupronickel tubes upon request.
3. How do I clean the tubes if they become fouled?
The tubesheet design allows access to both ends of each tube. Cleaning can be done mechanically (brushing) or chemically. We provide maintenance guidelines with each unit.
4. Do you provide a warranty?
Yes, we offer a standard 12-month warranty against manufacturing defects. Extended warranties are available upon request.
5. What pressure test is performed before shipment?
Each heat exchanger is hydrostatically tested at 1.5 times the design pressure on the shell side and tube side separately. We also offer helium leak testing as an option.
6. Can I get a heat exchanger with a different tube pattern?
Yes, we can customize the tube layout (triangular, square, rotated square) to fit your flow and pressure drop requirements.
7. Are the tubes expanded or welded to the tubesheet?
Standard construction uses tube expansion (rolling) for a tight mechanical joint. Welding is available for high-pressure or high-temperature applications.
8. What certifications do you have?
We comply with ASME, TEMA, and other international standards. Specific certifications can be provided upon request, but we cannot guarantee unverified credentials.
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