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As a manufacturer with over 25 years of experience (since 1998), Anping County Boli Hardware Wiremesh Products Factory is proud to introduce our Industrial Copper-tube Air-cooled Condenser 100HP with PLC control and variable speed fan. This condenser is engineered to deliver superior heat rejection efficiency for large-scale industrial refrigeration and HVAC systems. Our factory combines decades of metal fabrication expertise with advanced automation to produce a reliable, high-performance cooling solution that meets the demands of modern industrial applications.
The core of this condenser lies in its copper tube construction and variable speed fan technology, which together ensure optimal heat transfer while minimizing energy consumption. The integrated PLC (Programmable Logic Controller) provides precise control over fan speed, head pressure, and system diagnostics, allowing for seamless integration into existing plant automation. With an annual export value of US$5-10 million, our products are trusted by clients across North America, Europe, Asia, and beyond.
Whether you are upgrading a cold storage facility, a food processing plant, or a chemical processing unit, this condenser offers the durability, efficiency, and smart control you need to keep your operations running smoothly. Below, we break down the key features, technical specifications, and benefits of this heavy-duty unit.
Key Features & Benefits
- High-Efficiency Copper Tube Coils: Made from seamless copper tubes with enhanced aluminum fins, providing maximum heat transfer surface area and corrosion resistance for long service life.
- PLC Control with Touchscreen: The programmable logic controller allows precise regulation of fan speed, condensing pressure, and alarm functions. It can be easily integrated with BMS (Building Management Systems) via Modbus or other protocols.
- Variable Speed Fan Drive: The energy-saving variable frequency drive (VFD) adjusts fan speed based on real-time load conditions, reducing power consumption by up to 30% compared to fixed-speed fans.
- Robust Construction: Heavy-duty steel frame with epoxy powder coating prevents rust and withstands harsh industrial environments. All electrical components are IP54 rated for dust and moisture protection.
- Low Noise Operation: The variable speed fan and optimized blade design keep noise levels below 75 dB(A) at full load, making it suitable for noise-sensitive areas.
- Easy Maintenance: Hinged access doors, removable fan guards, and a sloped base for condensate drainage simplify cleaning and servicing.
Technical Specifications
| Parameter | Value |
|---|---|
| Cooling Capacity | 100 HP (approx. 75 kW thermal) |
| Coil Material | Copper (tube) / Aluminum (fin) |
| Fan Motor Power | 2.2 kW – 4.0 kW (variable speed) |
| Airflow Rate | 25,000 – 35,000 CFM (adjustable) |
| Rated Voltage | 380V/460V, 3-Phase, 50/60 Hz |
| Refrigerant | R22, R404A, R134a, R407C (optional) |
| Operating Temperature Range | -20°C to +55°C ambient |
| Noise Level | ≤ 75 dB(A) at 1 meter |
| Weight | Approx. 450 kg |
| Dimensions (L×W×H) | 3500×1200×1500 mm (customizable) |
Why Choose Our Condenser?
- Energy Efficiency: The variable speed fan and PLC control reduce energy consumption by matching fan speed to actual load, lowering your electricity bills.
- Durability: Copper tubes resist corrosion, and the galvanized steel frame with powder coating ensures years of reliable service in outdoor or indoor installations.
- Smart Control: The PLC can store multiple operating profiles, monitor system health, and send alerts for maintenance, reducing downtime.
- Global Compatibility: Designed to work with multiple refrigerants and voltage configurations, making it suitable for export to diverse markets.
- Customizable Options: We offer tailored solutions regarding coil dimensions, fan arrangement, control interface language, and packaging for sea freight.
With an annual export value of US$5 million to US$10 million and shipments from Tianjin, Qingdao, and Shanghai ports, our factory has established a reputation for reliable delivery and consistent quality. Our main markets span across North America, South America, Europe, Southeast Asia, Africa, Oceania, the Middle East, and Asia, demonstrating our ability to meet international standards. Every unit undergoes rigorous testing before shipment, including pressure testing, fan run-in, and PLC functionality verification.
We offer a standard 12-month warranty on parts and provide technical support via email or video call. Whether you need a single unit or a bulk order for a large project, our team is ready to assist you with competitive pricing and fast lead times. Contact us today to request a quote or discuss your specific requirements.
Frequently Asked Questions
-
Q: What is the typical lead time for this condenser?
A: Standard lead time is 30-45 days after order confirmation, depending on quantity and customization. We can expedite for urgent orders upon request. -
Q: Can this condenser work with ammonia (R717) refrigerant?
A: The standard model is designed for halocarbon refrigerants. For ammonia, we recommend our special copper/aluminum coils with appropriate material compatibility. Please consult our sales team for a customized solution. -
Q: Is the PLC interface available in languages other than English?
A: Yes, we can pre-configure the touchscreen interface in Chinese, Spanish, French, German, or other languages upon request. -
Q: What is the maximum ambient temperature for reliable operation?
A: The unit is designed to operate in ambient temperatures up to 55°C. For extreme environments above 55°C, we can provide derating guidelines or optional high-ambient kits. -
Q: Do you provide installation manuals and wiring diagrams?
A: Yes, each unit comes with a comprehensive manual including mechanical drawings, electrical schematics, PLC programming notes, and maintenance instructions. -
Q: How do you ensure the quality of the copper tubes?
A: We source copper tubes from certified suppliers and perform incoming inspection for wall thickness, purity, and pressure rating. Each coil is pressure-tested at 450 PSI before assembly. -
Q: Can I integrate this condenser with my existing chiller system?
A: Yes, the PLC supports multiple communication protocols (Modbus RTU, TCP/IP, etc.). Our engineers can help you with integration parameters to ensure seamless operation. -
Q: What payment terms do you accept?
A: We typically accept T/T (30% deposit, 70% before shipment) or L/C at sight. For long-term partnerships, other terms can be discussed.
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