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Help CenterEdged Filter Screen Disc for Wastewater Treatment, Automatic Backwash, 100 Micron
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As a leading manufacturer established in 1998, Anping County Boli Hardware Wiremesh Products Factory presents our Edged Filter Screen Disc for Wastewater Treatment, Automatic Backwash, 100 Micron. Engineered for demanding industrial environments, this filter disc combines precision micro-filtration with automated cleaning, significantly reducing downtime and maintenance costs. With over two decades of expertise and an annual export value of US$5-10 million, we deliver reliable filtration solutions trusted by clients across North America, Europe, Southeast Asia, and beyond.
Our filter disc is designed for continuous operation in wastewater treatment plants, chemical processing, and food & beverage industries. The 100 micron (0.1mm) wedge-wire construction ensures consistent removal of suspended solids, while the automatic backwash mechanism keeps the system running at peak efficiency without manual intervention. Below we detail the key features and specifications.
Key Features & Benefits
- Precision Filtration: 100 micron accuracy ensures effective removal of particles, protecting downstream equipment and improving water quality.
- Automatic Backwash: Built-in backwash logic triggers cleaning cycles based on differential pressure or timer, eliminating manual disassembly and reducing labor costs.
- High Durability: Made from premium stainless steel (SS304 or SS316L), resistant to corrosion, abrasion, and high temperatures up to 100°C (212°F).
- Low Pressure Drop: Optimized flow path minimizes energy consumption while maintaining high throughput.
- Easy Installation: Compact disc design fits into existing piping systems; flanged or threaded connections available.
- Customizable: Diameter, connection type, and surface treatment can be tailored to your specific requirements.
- Long Service Life: Robust construction and minimal wear parts ensure years of trouble-free operation.
Technical Specifications
| Parameter | Value |
|---|---|
| Filter Accuracy | 100 micron (0.1 mm) |
| Material | SS304 / SS316L (optional) |
| Working Pressure | Up to 10 bar (customizable) |
| Max Temperature | 100°C (212°F) |
| Disc Diameter | 100mm, 200mm, or custom |
| Backwash Type | Automatic (pressure or time triggered) |
| Connection Type | Flange / Threaded (optional) |
| Surface Treatment | Polished, passivated, or as required |
The automatic backwash system operates without interrupting the main flow. When the differential pressure reaches a preset level (e.g., 0.5 bar), a control valve opens, releasing a concentrated reverse flow that cleans the disc surface. The flushed debris is discharged through a small drain line, and the system returns to normal filtration within seconds. This process can be repeated thousands of times without wear.
Our factory in Hengshui, Hebei, China, has been producing wire mesh products since 1998. We have exported to over 30 countries and regions, with annual export value of US$5-10 million. Our quality management system ensures consistent product performance, and we offer OEM/ODM services to meet specific project requirements. Each filter disc undergoes rigorous testing before shipment, including pressure tests and dimensional checks.
Applications
- Wastewater treatment (municipal and industrial)
- Chemical and petrochemical filtration
- Food & beverage processing (e.g., juice, beer)
- Pharmaceutical and biotech
- Cooling water systems
- Irrigation and agriculture
With our extensive experience and global shipping capabilities (ports: Tianjin, Qingdao, Shanghai), we can deliver your order efficiently. We are confident that our Edged Filter Screen Disc will provide reliable, long-term performance in your filtration system. Contact us today for a quote or technical consultation. Let us help you achieve cleaner water and lower operating costs.
Frequently Asked Questions (FAQ)
-
Q: What is the typical lifespan of the filter disc?
A: With proper use and regular backwash, the disc can last 5–10 years, depending on the operating conditions and water quality. -
Q: Can the disc be used for liquids other than water?
A: Yes, it is compatible with many industrial fluids, but please check material compatibility with our sales team for aggressive chemicals. -
Q: How often does the automatic backwash occur?
A: The backwash frequency is adjustable based on differential pressure or time interval. Typically, it cycles every 1–8 hours, but can be customized. -
Q: What is the maximum flow rate per disc?
A: Flow rate depends on disc diameter and pressure drop. For a 200mm disc at 2 bar, typical flow is 20–30 m³/h. Provide your process parameters for a precise calculation. -
Q: Is the disc easy to install?
A: Yes, it can be installed in-line using flanges or threaded connections. Installation instructions are provided with each order. -
Q: Do you offer samples?
A: Yes, we can provide samples for testing. Please contact us for sample availability and shipping costs. -
Q: What certifications does your factory have?
A: Our factory holds internal quality certifications and complies with international standards. Specific third-party certifications are available upon request. -
Q: Can the disc be customized for different micron ratings?
A: Yes, we can produce discs with micron ratings from 50 to 500 microns. Please specify your requirement.
Backed by a company with 25+ years of manufacturing expertise and a strong export track record, our Edged Filter Screen Disc offers a cost-effective solution for wastewater treatment and industrial filtration. Partner with us for quality, reliability, and global support.
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