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Help CenterDisc Filter Element for Pharmaceuticals, 0.2 Micron, 316L, Sanitary Clamp, 30 Bar
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As a leading manufacturer with over 25 years of experience in wire mesh and filtration solutions, Anping County Boli Hardware Wiremesh Products Factory is proud to introduce our Disc Filter Element for Pharmaceuticals. This high-precision filter is designed specifically for critical applications in the pharmaceutical industry, where absolute purity and reliability are non-negotiable. Featuring a 0.2 micron filtration rating, 316L stainless steel construction, and a sanitary clamp connection rated for 30 bar pressure, our disc filter element delivers consistent performance in sterile filtration, particle removal, and process protection. Backed by our factory's annual export value of US$5–10 million and a global customer base spanning North America, Europe, and Asia, this product represents the perfect balance of durability, precision, and compliance with sanitary standards.
Key Features & Technical Specifications
- Ultra-Precise Filtration: 0.2 micron absolute rating ensures removal of bacteria, particles, and contaminants, meeting stringent pharmaceutical requirements for sterile filtration.
- High-Grade Material: Constructed from AISI 316L stainless steel, offering excellent corrosion resistance, durability, and compatibility with CIP/SIP cleaning cycles.
- Sanitary Clamp Connection: Tri-clamp ends allow for quick, leak-free installation and easy removal for cleaning or replacement, conforming to 3A and ASME BPE standards.
- High Pressure Capability: Rated for up to 30 bar (435 psi) operating pressure, suitable for high-flow and high-pressure pharmaceutical processes.
- Electropolished Surface: Smooth internal and external finish (Ra ≤ 0.8 μm) minimizes particle entrapment and facilitates thorough cleaning.
- Wide Temperature Range: Operates effectively from -20°C to 150°C (optional high-temperature version available).
- Multiple Sizes Available: Standard diameters from 2 to 12 inches; custom dimensions available upon request.
| Parameter | Value |
|---|---|
| Filtration Efficiency | 99.99% at 0.2 micron |
| Material Grade | 316L (1.4404) |
| Connection Type | Sanitary Clamp (Tri-Clamp) |
| Max Operating Pressure | 30 Bar (435 psi) |
| Surface Finish | Electropolished, Ra ≤ 0.8 μm |
| Operating Temperature | -20°C to 150°C (customizable) |
| Filtration Area | 0.1–1.5 m² (depending on size) |
| Compliance | Suitable for pharmaceutical GMP, FDA food contact (optional) |
Detailed Product Advantages
Superior Filtration Performance: The 0.2 micron absolute rating guarantees removal of bacteria, yeast, and other microorganisms, making it ideal for sterilization of liquids, gases, and biologicals. Our disc filter elements are manufactured using advanced sintering and pleating techniques to maximize surface area while maintaining low pressure drop.
Sanitary Design for Clean-in-Place (CIP): The smooth electropolished surface and sanitary clamp connections allow easy integration into existing CIP/SIP systems. The lack of dead zones reduces the risk of biofilm formation and ensures complete cleaning between batches.
Robust Mechanical Strength: With a 30 bar pressure rating, this filter element can withstand high flow rates and pulsating flows without deformation or leakage. The 316L stainless steel wire mesh is reinforced with a perforated core for added structural integrity.
Customizable Options: We offer various sizes, gasket materials (EPDM, silicone, Viton), and optional surface treatments to meet specific process requirements. Custom dimensions and end connections are available for OEM projects.
Long Service Life: The durable construction and corrosion-resistant material ensure a long operational life, reducing replacement frequency and total cost of ownership. Properly maintained filters can last for years.
Trust & Reliability from a Proven Manufacturer
Since 1998, Anping County Boli Hardware Wiremesh Products Factory has been a trusted manufacturer of wire mesh and filtration products, exporting to over 15 countries and regions. Our annual export value of US$5–10 million reflects the high demand and satisfaction from clients in North America, South America, Europe, Asia, Africa, and Oceania. We ship from major ports including Tianjin, Qingdao, and Shanghai, ensuring timely delivery worldwide.
Every disc filter element undergoes rigorous quality control including pressure testing, bubble point testing, and dimensional inspection. We adhere to international standards and can provide material certificates upon request. Our technical team is available to assist with selection, installation, and troubleshooting.
Choose our 0.2 Micron 316L Sanitary Disc Filter Element for reliable, high-purity filtration in your pharmaceutical processes. Contact us today for a quote or to discuss your specific requirements!
Frequently Asked Questions
-
Q: What is the typical application of this disc filter element in pharmaceuticals?
A: It is commonly used for sterile filtration of water for injection (WFI), buffer solutions, biological intermediates, and final product filtration where particle and microbial removal is critical. -
Q: Can this filter element be sterilized by autoclaving?
A: Yes, the 316L stainless steel construction withstands autoclaving at 121°C or 134°C. The silicone gasket option is also autoclave-safe. -
Q: How do I determine the correct size for my housing?
A: Standard sizes include 2.5″, 4″, 6″, and 8″ disc diameters. Please provide your housing dimensions or flow rate, and we can recommend the appropriate size. -
Q: Does the element come with a gasket or O-ring?
A: The sanitary clamp connection requires a gasket. We can supply EPDM, silicone, or Viton gaskets based on your chemical compatibility needs. -
Q: What is the pressure drop across a new filter element?
A: Initial pressure drop is typically less than 0.2 bar at rated flow for water; exact values depend on flow rate and viscosity. We provide performance curves upon request. -
Q: Is this product available with a certificate of compliance?
A: Yes, we can provide material certificates (3.1) and a certificate of conformity. Custom documentation is available upon request. -
Q: What is the minimum order quantity?
A: For standard sizes, MOQ is 10 pieces. Custom sizes may have different MOQ. Contact us for details. -
Q: How long is the lead time for delivery?
A: For stock items, lead time is 5–7 working days. For custom orders, typically 15–25 working days depending on complexity.
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