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Help CenterKnife Comb for Textile Carding Machine, 304 Stainless Steel, 12 Teeth, 150mm, Efficient Fiber Separation
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As a leading manufacturer from Anping County Boli Hardware Wiremesh Products Factory, established in 1998 in Hengshui, Hebei, China, we pride ourselves on delivering high-quality textile machine components. Our Knife Comb for Textile Carding Machine is precision-engineered from premium 304 Stainless Steel, featuring 12 sharp teeth and a 150mm length for efficient fiber separation. Designed to optimize carding performance, this comb ensures consistent, contaminant-free fiber processing, reducing downtime and maintenance costs. With over two decades of manufacturing experience and an annual export value of US$5-10 million, we provide reliable solutions trusted by global textile industries.
Key Features & Technical Specifications
- Material Excellence: Made from 304 stainless steel, offering excellent corrosion resistance, durability, and hygiene for long-term use in harsh textile environments.
- Precision 12 Teeth Design: Each tooth is precisely machined to a knife-edge shape, ensuring effective fiber separation without damaging fibers.
- Optimal Length 150mm: Standard size compatible with most textile carding machines; customizable lengths available upon request.
- Efficient Fiber Separation: The comb's geometry reduces fiber entanglement and improves carding uniformity, leading to higher yarn quality.
- Easy Installation: Designed for quick replacement, minimizing machine downtime during maintenance.
- Surface Finish: Smooth, polished surface prevents fiber residue buildup and ensures easy cleaning.
- Customizable Options: We can adjust tooth count, length, and edge profile based on your specific machine requirements.
| Parameter | Value |
|---|---|
| Material | 304 Stainless Steel |
| Number of Teeth | 12 |
| Length | 150 mm |
| Tooth Shape | Knife Edge |
| Application | Textile Carding Machine |
| Weight (approx.) | 0.08 kg per piece |
| Packaging | Standard export carton, 100 pcs/box |
Detailed Product Description
The knife comb is a critical component in the carding process, which aligns and separates fibers to prepare them for spinning. Our 304 Stainless Steel Knife Comb is engineered to withstand the rigorous demands of continuous operation in textile mills. The 12 teeth are precisely spaced and angled to maximize fiber opening while minimizing fiber breakage. Unlike ordinary carbon steel combs, our stainless steel version offers superior resistance to rust and chemical agents commonly present in textile processing, such as lubricants and moisture.
The 150mm length is a standard dimension suitable for many carding machine models, including those from Rieter, Trützschler, and domestic manufacturers. However, we understand that different machines may require specific dimensions. Therefore, we offer customization services – you can request different tooth counts (e.g., 10, 14, 18 teeth), varied lengths (from 100mm to 200mm), or special tooth profiles (e.g., round tip or sawtooth). Our engineering team will work closely with you to develop the perfect solution for your production line.
Each comb undergoes rigorous quality control: material hardness test, tooth geometry inspection, and surface finish check. We ensure that every comb meets strict tolerance standards (e.g., tooth pitch tolerance ±0.1mm, overall length tolerance ±1mm). This commitment to precision ensures consistent performance and easy interchangeability across machines.
Benefits for Your Production
- Improved Fiber Quality: Efficient separation reduces neps and trash content, resulting in cleaner slivers and higher yarn strength.
- Reduced Maintenance Costs: 304 stainless steel resists wear and corrosion, extending service life by up to 3 times compared to ordinary steel combs.
- Higher Productivity: Quicker fiber release allows higher carding speeds without compromising quality.
- Lower Downtime: Easy installation and consistency reduce the frequency of replacements.
- Compatibility: Works with a wide range of carding machines, including flat cards, roller cards, and revolving flat cards.
- Cost-Effective: Competitive pricing without compromising on quality – direct factory pricing ensures you get the best value.
Trust & Reliability
Anping County Boli Hardware Wiremesh Products Factory has been a trusted name in the hardware industry since 1998. With an annual export value of US$5 million to US$10 million, we serve clients across North America, South America, Europe, Southeast Asia, Africa, and Oceania. Our products are shipped from major ports including Tianjin, Qingdao, and Shanghai, ensuring timely delivery worldwide. We maintain strict quality control standards and hold relevant product certifications (Others). Our dedicated customer service team provides technical support and after-sales assistance. Choose our knife comb for reliable performance and long-term partnership. Contact us today for a quote or sample!
Frequently Asked Questions
Q1: What is the main difference between this knife comb and ordinary carding combs?
A: The primary difference is the material: 304 stainless steel offers superior corrosion resistance and durability compared to carbon steel. Additionally, our knife-edge design provides sharper fiber separation, reducing fiber damage and improving carding efficiency.
Q2: Can this comb be used on all types of carding machines?
A: The 150mm / 12-tooth configuration is a common standard, but it may not fit every machine. We recommend checking your machine's comb specifications. If you have a different requirement, we can customize the length, tooth count, or mounting holes to match your machine.
Q3: How do I install this knife comb?
A: Installation is straightforward. The comb is typically mounted on the carding machine's comb bar using bolts or set screws. We provide installation instructions with each order. If you need assistance, our technical team can guide you.
Q4: What is the typical lifespan of this comb?
A: Lifespan depends on operating conditions, such as fiber type, processing speed, and maintenance. Under normal conditions, our 304 stainless steel comb can last 12-18 months, which is significantly longer than standard carbon steel combs (typically 6-8 months).
Q5: Do you offer samples before bulk order?
A: Yes, we provide samples for quality evaluation. Sample cost is negotiable, and we can deduct it from the bulk order quantity. Please contact our sales team for sample requests.
Q6: What is the minimum order quantity (MOQ)?
A: Our standard MOQ is 100 pieces. However, for first-time customers or trial orders, we may accept smaller quantities. Please discuss with our sales representative.
Q7: Can you customize the comb for specific fiber types (e.g., cotton, wool, synthetic)?
A: Absolutely. Different fibers may require different tooth geometry or spacing. We customize tooth profile, pitch, and surface treatment based on your fiber type. Provide details of your fiber and machine, and we will recommend the optimal design.
Q8: What payment methods do you accept?
A: We accept T/T (wire transfer), L/C, and other common international payment methods. Payment terms are negotiable based on order value and customer history.
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