Precision-Ground Volute Spring, 0.5-2mm Thickness, 220V Tempering Process, Standard Compliant
Product Spotlights
As a leading manufacturer with over 25 years of expertise, Anping County Boli Hardware Wiremesh Products Factory (established in 1998) proudly presents our Precision-Ground Volute Spring series. These springs are engineered to deliver superior performance in demanding applications, featuring a precise thickness range of 0.5mm to 2mm and a specialized 220V tempering process that ensures consistent mechanical properties. Our volute springs are designed to meet strict industry standards, providing reliable force and deflection characteristics for various industrial sectors.
Built with high-grade spring steel and precision-ground surfaces, these springs reduce friction and wear, extending service life. The 220V electric tempering furnace guarantees uniform heat treatment, resulting in stable elasticity and fatigue resistance. Every batch is tested for dimensional accuracy and load performance, ensuring you receive products that match your exact specifications.
Key Features & Technical Specifications
- Precision Ground Surface: Minimizes stress concentration and improves durability under cyclic loading.
- Thickness Range 0.5-2mm: Suitable for light to medium-duty applications, customizable within this range.
- 220V Tempering Process: Ensures consistent tempering temperature (typically 400-500°C) for optimal spring hardness and toughness.
- Standard Compliant: Manufactured in accordance with international standards (DIN 2095, JIS B 2704, GB/T 1239, or customer-specific requirements).
- Customizable Dimensions: Outer diameter, free length, number of coils, and end configurations can be tailored to your design.
- Versatile Applications: Ideal for automotive suspensions, industrial valves, agricultural machinery, aerospace components, and general mechanical assemblies.
| Parameter | Value | Notes |
|---|---|---|
| Material | Spring steel (60Si2MnA, 50CrVA, etc.) | Alternative materials available on request |
| Thickness (Wire Diameter) | 0.5mm – 2.0mm | Tolerance: ±0.02mm |
| Outer Diameter | 10mm – 200mm (customizable) | Larger sizes available upon request |
| Free Length | Up to 500mm | Custom lengths possible |
| Tempering Temperature | 400°C – 500°C (controlled by 220V furnace) | Uniform heating for consistent properties |
| Surface Finish | Ground, shot peened, or as specified | Reduces surface defects |
| Standard Compliance | DIN 2095, JIS B 2704, GB/T 1239, or customer specs | Test reports available |
Advantages & Benefits for Your Business
- Consistent Quality: Our 220V tempering process ensures every spring undergoes the same thermal cycle, eliminating batch-to-batch variation.
- Enhanced Fatigue Life: Precision grinding removes surface imperfections, reducing crack initiation points and extending operational cycles.
- Cost-Effective: Direct factory pricing eliminates middlemen, and our annual export value of US$5-10 million proves our competitive production scale.
- Flexible Customization: We offer tailored dimensions, materials, and end configurations to match your unique design requirements.
- Fast & Reliable Shipping: Ports of shipment include Tianjin, Qingdao, and Shanghai, ensuring timely delivery to global markets.
Why Choose Anping County Boli Hardware Wiremesh Products Factory?
With over 25 years of manufacturing experience (since 1998), we have supplied precision springs to customers across North America, South America, Europe, Asia, Africa, and Oceania. Our annual export value of US$5 million – US$10 million reflects our strong reputation and reliability. We maintain strict quality control at every stage, from raw material inspection to final packaging. Our factory is equipped with advanced CNC coiling machines, 220V tempering furnaces, and testing equipment for load, deflection, and metallurgical analysis.
We are confident that our Precision-Ground Volute Springs will meet or exceed your expectations. Whether you need a standard size or a custom design, our team is ready to assist you with fast quotations and technical support. Contact us today to discuss your spring requirements and experience the Boli difference!
Frequently Asked Questions
-
What is a volute spring and how is it different from a regular coil spring?
A volute spring (also called conical spring) has a tapered profile where the coil diameter gradually decreases from one end to the other. This design allows for a compact compressed height and provides progressive spring rate, ideal for applications where space is limited. -
Can you supply springs with thickness outside the 0.5-2mm range?
Yes, we can customize springs with thicker or thinner wire diameters upon request. Please contact us with your specific requirements. -
What materials are available for these springs?
Standard materials include high-carbon spring steel (e.g., 60Si2MnA) and alloy spring steel (e.g., 50CrVA). Stainless steel (e.g., 304, 316) and other materials are also available for special environments. -
How do you ensure the tempering process is consistent?
We use a 220V electric tempering furnace with precise temperature control (±5°C). Each batch is monitored and recorded to guarantee uniform heat treatment. -
Do you provide test reports or certificates?
Yes, we can provide material test reports, dimensional inspection reports, and load testing data. Certificates of compliance are available upon request. -
What is the typical lead time for custom volute springs?
For standard sizes, lead time is 7-15 working days. Custom orders may require 15-30 working days depending on complexity and quantity. -
What packaging options do you offer for export?
We offer standard carton packaging, wooden cases, or pallet packaging to protect springs during transit. Custom packaging can be arranged. -
Can you supply springs that meet specific international standards?
Absolutely. We can manufacture springs according to DIN, JIS, GB, and other customer-defined standards. Our production process is flexible to meet your compliance requirements.
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