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Help CenterStainless Steel Corrugated Filter Element 5 Micron Pleated Design for Oil & Gas
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Welcome to Anping County Boli Hardware Wiremesh Products Factory, a trusted manufacturer since 1998, specializing in high-performance filtration solutions. Our Stainless Steel Corrugated Filter Element 5 Micron Pleated Design for Oil & Gas is engineered to deliver superior solid-liquid separation in demanding oil and gas applications. Crafted from premium stainless steel, this filter element offers exceptional durability, corrosion resistance, and long service life, ensuring your operations run smoothly with minimal downtime.
The pleated design significantly increases the filtration surface area, allowing for higher dirt-holding capacity and lower pressure drop compared to standard filter elements. With a precise 5 micron rating, it effectively removes fine particles, protecting downstream equipment and maintaining product quality. Whether you need filtration for crude oil, natural gas, refinery processes, or hydraulic fluids, our corrugated filter element is a reliable choice.
Backed by over two decades of manufacturing expertise and an annual export value of US$5–10 million, we supply to markets across North America, South America, Europe, Asia, Africa, and Oceania. Our products are shipped from major Chinese ports including Tianjin, Qingdao, and Shanghai, ensuring timely delivery worldwide.
Key Features & Technical Specifications
- Material: Made from high-quality stainless steel 304 or 316L, offering excellent resistance to harsh chemicals, high temperatures, and corrosive environments.
- Filtration Rating: 5 micron absolute or nominal filtration, ensuring consistent removal of fine contaminants.
- Design: Corrugated pleated structure provides maximum surface area (up to 3–5 times more than standard elements), resulting in high dirt-holding capacity and extended service intervals.
- Flow Rate: Optimized for high-flow applications with minimal pressure drop, reducing energy consumption.
- Temperature Range: Suitable for continuous operation up to 482°F (250°C), with higher temperature options available upon request.
- Pressure Rating: Standard operating pressure up to 300 psi; custom designs can accommodate higher pressures.
- End Cap Configurations: Available in various styles including double open end (DOE), single open end (SOE), 222 flat gasket, 226 fin gasket, and others to fit most filter housings.
- Seal Materials: Buna-N, Viton, Silicone, EPDM, or PTFE – choose based on fluid compatibility and temperature requirements.
- Customizable Dimensions: Lengths from 10 to 40 inches, outer diameters from 2.5 to 6 inches, and micron ratings from 1 to 100 microns – tailored to your specific application.
- Reinforced Core: Internal support core prevents collapse under high differential pressure, ensuring structural integrity.
| Parameter | Standard Value | Optional / Custom |
|---|---|---|
| Filtration Efficiency | 5 micron (nominal) | 1μm, 10μm, 20μm, 50μm, 100μm |
| Maximum Operating Temperature | 250°C (482°F) | Up to 400°C (752°F) with high-temp SS |
| Maximum Differential Pressure | 300 psi (21 bar) | 500 psi (custom) |
| Available Lengths | 10", 20", 30", 40" | Any length up to 72" |
| Outer Diameter | 2.5", 4.5", 6" | Custom O.D. available |
| End Cap Options | DOE, SOE, 222, 226 | Other configurations on request |
Advantages & Customer Benefits
- Extended Service Life: The high dirt-holding capacity reduces the frequency of replacement, lowering maintenance costs and downtime.
- Energy Efficient: Lower pressure drop reduces pump energy consumption, saving operational costs.
- Versatile Compatibility: Fits most standard filter housings; custom end caps ensure seamless integration.
- Environmentally Friendly: Stainless steel construction is fully recyclable, and the cleanable design (backwashable) reduces waste.
- Robust Construction: Withstands high pressure, temperature fluctuations, and corrosive fluids, making it ideal for oil & gas, petrochemical, and chemical processing.
- Easy Installation: Lightweight yet sturdy; easy to handle and replace without special tools.
Trust & Reliability – Why Choose Us?
Anping County Boli Hardware Wiremesh Products Factory has been a leading manufacturer of wire mesh and filtration products since 1998. With an annual export value of US$5–10 million, we have supplied our products to over 50 countries, including North America, Europe, South America, the Middle East, and Southeast Asia. Our factory is located in Hengshui, Hebei – the wire mesh capital of China – giving us access to the best raw materials and skilled labor.
We pride ourselves on rigorous quality control. Every filter element is inspected for dimensional accuracy, pleat uniformity, and filtration performance before shipment. Our flexible production capabilities allow us to handle both small custom orders and large-volume OEM contracts with short lead times.
Contact us today for a quote or technical consultation. Our team is ready to help you find the perfect filtration solution for your oil and gas applications. Experience the Boli difference – quality, reliability, and value.
Frequently Asked Questions (FAQ)
1. What is the difference between nominal and absolute micron rating?
Nominal 5 micron means the filter is designed to capture the majority of particles of 5 microns and larger, while absolute rating indicates a defined efficiency (e.g., 99.9%) at that size. Our standard 5 micron elements are nominal; absolute ratings are available upon request.
2. Can this filter element be cleaned and reused?
Yes, stainless steel pleated filter elements are typically cleanable and reusable. They can be backwashed, ultrasonically cleaned, or chemically cleaned depending on the contaminant. However, cleaning effectiveness depends on the application and particle type.
3. What end cap configurations are available?
We offer standard DOE (Double Open End), SOE (Single Open End), 222 Flat Gasket, 226 Fin Gasket, and 2″-8UN threads. Custom end caps can be manufactured to fit your specific housing.
4. Is this filter suitable for high-viscosity fluids like crude oil?
Absolutely. The corrugated pleated design provides a large open area, minimizing pressure drop even with viscous fluids. We can also customize the micron rating and pleat spacing to optimize performance for your specific fluid.
5. What is the typical lead time for a custom order?
Standard sizes are in stock and can ship within 7–10 days. Custom orders (special dimensions, end caps, or micron ratings) typically require 15–25 days. We work with you to meet urgent deadlines.
6. Do you provide samples for testing?
Yes, we offer sample orders for evaluation. Please contact our sales team to discuss your requirements. Sample costs are negotiable, and we can provide a sample for a nominal fee plus shipping.
7. What certifications do you have for quality control?
Our factory follows strict internal quality management procedures. We do not currently hold external certifications, but each element is individually tested for integrity and performance before shipment. We can provide inspection reports upon request.
8. Can you provide a quotation for a large quantity?
Certainly. Please send us your desired specifications, quantity, and target price. We offer competitive pricing for bulk orders, especially for long-term contracts. Our annual export volume of US$5–10 million reflects our ability to handle large-scale production.
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