Stainless Steel Pleated Filter Cartridge for Pharmaceutical Filtration, 304 Material, 5 Micron
Product Spotlights
Anping County Boli Hardware Wiremesh Products Factory, established in 1998, is a professional manufacturer specializing in stainless steel filtration products. Our Stainless Steel Pleated Filter Cartridge (304 Material, 5 Micron) is designed specifically for pharmaceutical filtration applications, offering high efficiency, durability, and reliable performance. With over 20 years of manufacturing experience and an annual export value of US$5-10 million, we deliver products that meet the rigorous demands of the global pharmaceutical industry. This cartridge combines advanced pleated design with premium 304 stainless steel, ensuring maximum filtration area and long service life.
Key Features & Technical Specifications
- Material: Made from high-quality 304 stainless steel, resistant to corrosion, high temperature, and chemical attack, ideal for pharmaceutical processes.
- Filtration Rating: 5 micron absolute, providing precise particle removal to protect downstream equipment and ensure product purity.
- Pleated Design: Increases effective filtration area by up to 3-5 times compared to standard depth filters, resulting in higher flow rates and longer service life.
- Reusable & Cleanable: 304 stainless steel allows for repeated cleaning (e.g., backwashing, ultrasonic cleaning, or chemical cleaning), reducing replacement costs and waste.
- High Temperature Tolerance: Suitable for hot liquid applications up to 120°C (customizable for higher temperatures).
- Pressure Resistance: Designed to withstand operating pressures up to 0.6 MPa (87 psi), with higher pressure ratings available upon request.
- Customizable Dimensions: Available in standard lengths (10", 20", 30", 40") and diameters (2.5", 3", etc.), with various end cap styles (flat, DOE, SOE, 222, 226, etc.) to fit most housings.
- Applications: Specifically engineered for pharmaceutical filtration, including API solvent filtration, intermediate product clarification, sterile filtration prefiltration, and water for injection (WFI) systems.
Technical Parameter Table
| Parameter | Value |
|---|---|
| Material | 304 Stainless Steel |
| Filtration Rating | 5 Micron |
| Filtration Area | 0.5 - 0.8 m² per 10" length (approx.) |
| Max Operating Temperature | 120°C (customizable) |
| Max Operating Pressure | 0.6 MPa @ 20°C (customizable) |
| End Cap Options | Flat, DOE, SOE, 222 O-ring, 226 O-ring, etc. |
| Standard Lengths | 10", 20", 30", 40" (custom lengths available) |
Advantages for Pharmaceutical Filtration
- High Purity: 304 stainless steel is non-leaching and inert, ensuring no contamination of the filtrate.
- Cost-Effective: Reusable design reduces replacement frequency, lowering total cost of ownership.
- Easy Integration: Standard dimensions and end caps make it compatible with existing filter housings from major brands.
- Consistent Performance: Pleated structure maintains stable flow rates and pressure drop even during extended use.
- Regulatory Compliance: Suitable for use in pharmaceutical environments where material traceability and cleanability are critical.
Our factory has been serving global clients since 1998, with a strong focus on quality control and customer satisfaction. We have shipped products to North America, South America, Eastern Europe, Southeast Asia, Africa, Oceania, the Middle East, and many other regions. With an annual export value of US$5-10 million, we are a trusted partner for pharmaceutical companies worldwide. We offer flexible customization options, including different micron ratings, lengths, end caps, and surface treatments (e.g., electropolishing) to meet your specific requirements.
Contact us today to discuss your filtration needs. Our experienced team is ready to provide technical support, samples, and competitive pricing. Choose Boli Wiremesh for reliable, high-performance stainless steel pleated filter cartridges.
Frequently Asked Questions (FAQ)
-
Q: What is the advantage of a pleated filter cartridge over a wound or melt-blown cartridge?
A: Pleated filter cartridges offer a much larger filtration area, resulting in higher flow rates, longer service life, and lower pressure drop. They are also cleanable and reusable, making them more economical in the long run. -
Q: Can this cartridge be used for final sterile filtration?
A: This 5 micron cartridge is typically used as a pre-filter before final sterile filtration (0.2 micron). It effectively removes larger particles to protect the final filter and extend its life. -
Q: What is the maximum temperature this cartridge can withstand?
A: Standard design is rated up to 120°C. For higher temperature applications (e.g., steam sterilization), we can customize with special materials. Please provide your requirements. -
Q: How do I clean and reuse the cartridge?
A: The cartridge can be cleaned by backwashing with clean water, ultrasonic cleaning, or chemical cleaning (e.g., with mild acids or alkalis). Ensure thorough rinsing before reuse. The number of reuse cycles depends on the application. -
Q: What end cap options are available for my housing?
A: We offer flat gasket, double open end (DOE), single open end (SOE), 222 O-ring, 226 O-ring, and other custom styles. Please provide your housing specifications to ensure compatibility. -
Q: Is the cartridge suitable for use in water for injection (WFI) systems?
A: Yes, 304 stainless steel is compatible with WFI, and the pleated design provides excellent filtration efficiency. However, confirm with your system's material requirements and validation. -
Q: Do you provide samples for testing?
A: Yes, we offer free samples for evaluation. You only need to pay for shipping. Contact us for more details. -
Q: What is the lead time for a standard order?
A: For standard sizes and quantities, lead time is typically 15-25 days after order confirmation. Custom orders may take longer depending on specifications.
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