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Help CenterCorrosion-Resistant Welded Titanium Sleeper Plates for Immersion Ice Storage Cooling Systems
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As a leading manufacturer with over 25 years of experience, Anping County Boli Hardware Wiremesh Products Factory (established in 1998) specializes in producing high-quality titanium welded components. Our Corrosion-Resistant Welded Titanium Sleeper Plates are specifically engineered for immersion ice storage cooling systems, where durability and resistance to aggressive media are critical. With an annual export value between US$5 million and US$10 million, we serve global markets including North America, Europe, and Southeast Asia, delivering components that ensure long-term reliability in thermal energy storage applications.
These titanium sleeper plates provide a robust support base for heat exchanger coils and piping within ice storage tanks, maintaining structural integrity under extreme temperature fluctuations and corrosive brine or glycol solutions. Manufactured using precision TIG welding and premium-grade titanium, our plates offer superior corrosion resistance, lightweight strength, and exceptional dimensional stability—key requirements for optimizing cooling system performance.
Product Features & Technical Specifications
- Material Excellence: Made from Grade 1 (commercially pure) or Grade 2 titanium per ASTM B265, ensuring excellent resistance to chlorides, acids, and alkalis commonly found in thermal storage fluids.
- Welded Construction: Full-penetration TIG welding with argon shielding eliminates weak points, providing uniform strength across the entire plate surface. Weld joints are tested for 100% integrity.
- Customizable Dimensions: Available in thicknesses from 2mm to 20mm, with widths and lengths tailored to your tank layout. Maximum size up to 2000mm × 1000mm, with optional cutouts or slots for pipe routing.
- Surface Treatment: Standard pickled and passivated finish removes oxide scale and improves corrosion resistance. Polished or anodized surfaces available upon request for enhanced cleanliness.
- High Load-Bearing Capacity: Designed to support heavy coil assemblies and withstand dynamic loads from ice expansion and fluid circulation, with safety margins exceeding 1.5:1.
- Temperature Range: Reliable performance from -40°C to +200°C, suitable for both ice storage and chilled water system operation.
| Parameter | Specification |
|---|---|
| Material Grade | Grade 1 (CP) / Grade 2 (ASTM B265) |
| Thickness Tolerance | ±0.1mm (up to 6mm), ±0.15mm (6–20mm) |
| Flatness | ≤1mm per 1000mm (after stress relief) |
| Weld Strength | ≥90% base metal tensile strength |
| Corrosion Rate | <0.01mm/year in 3.5% NaCl at 25°C |
| Standard Packaging | Plywood cases with foam interlayers, export-grade |
Key Advantages for Your Cooling System
- Extended Service Life: Titanium’s inherent corrosion resistance eliminates pitting, crevice corrosion, and galvanic attack, reducing maintenance frequency and replacement costs compared to stainless steel or coated carbon steel.
- Lightweight Design: Titanium is ~40% lighter than steel, easing installation and reducing structural load on tank supports and foundations.
- Non-Contaminating: Titanium is biologically inert and does not leach metal ions into the thermal storage fluid, preserving water quality and system efficiency.
- Thermal Performance: Low thermal conductivity minimizes heat transfer to the tank wall, improving ice formation efficiency and reducing energy losses.
- Custom Fabrication: We offer tailored hole patterns, edge profiles, and welding attachments (e.g., brackets, spacers) to match your exact coil support requirements.
Our sleeper plates are rigorously quality-controlled in our Hebei factory, with each batch undergoing dimensional inspection, weld X-ray sampling, and corrosion resistance testing. We comply with international standards such as ASTM B265 and EN 10204 3.1 certificates (available upon request).
Why Choose Anping Boli?
With a history dating back to 1998, we have accumulated deep expertise in metal fabrication and export logistics. Our annual export value of US$5–10 million reflects our ability to serve demanding customers across six continents, including North America, South America, Europe, and Asia. We ship from major Chinese ports (Tianjin, Qingdao, Shanghai) with reliable lead times. As a manufacturer, we offer competitive factory-direct pricing without compromising on quality.
We understand that immersion ice storage systems require components that operate flawlessly for decades. Our titanium sleeper plates are built to meet that challenge. Contact us today for a quote or technical drawing review—we can provide samples, small trial orders, or full production runs tailored to your project schedule.
Frequently Asked Questions
Q1: What is the typical lead time for custom titanium sleeper plates?
A: Standard lead time is 15–25 working days after design approval, depending on quantity and complexity. Rush orders are available upon request.
Q2: Can you provide certification for material traceability?
A: Yes, we can provide mill test certificates (MTC) per EN 10204 3.1 or ASTM standard, as well as weld procedure qualification records (WPQR) upon request.
Q3: What is the maximum size you can produce?
A: Our standard maximum is 2000mm × 1000mm. Larger sizes may be possible with special handling—please consult our sales team.
Q4: Do you offer surface coating or passivation?
A: Standard finish is pickled and passivated. For additional corrosion resistance, we can apply anodizing or electropolishing (optional).
Q5: How do these plates perform in high-chloride environments (e.g., seawater brine)?
A: Titanium Grade 2 has excellent resistance to chlorides, with negligible corrosion rates even in concentrated brine at elevated temperatures. It is the preferred material for such applications.
Q6: Can you weld brackets or other attachments to the plates?
A: Yes, we offer custom welding of brackets, lifting lugs, or support ribs. All secondary welds are performed using the same titanium grade and inspected.
Q7: What is the minimum order quantity (MOQ)?
A: MOQ is typically 10 pieces for standard sizes, but we can accommodate smaller trial orders for new customers. Contact us for details.
Q8: How do you ensure the plates stay flat after welding?
A: We use stress-relief heat treatment (if required) and CNC flattening on a surface grinder to achieve flatness within 1mm per 1000mm.
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