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Help CenterIATF 16949 PA66 Auto Sensor Ring Retainer Full Material Traceability PPAP Level 3 Multi Cavity Tooling Electronic Plastics Thailand
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Welcome to Changzhou Hongxinyutai Precision Mold Co., Ltd. – your trusted partner for high-precision electronic plastics and automotive components. Established in 2017, we specialize in manufacturing IATF 16949 certified PA66 auto sensor ring retainers with full material traceability and PPAP Level 3 compliance. Our factory spans 1,000–3,000 square meters, equipped with skilled 51–100 employees, enabling us to deliver multi-cavity tooling solutions that meet the rigorous demands of the global automotive industry. This product, designed for the Thailand market, ensures consistent quality, complete traceability, and cost-effective production.
Product Overview
Our PA66 Auto Sensor Ring Retainer is engineered to securely hold sensor rings in automotive electronic systems, ensuring reliable performance under extreme temperatures and mechanical stress. The use of PA66 (Nylon 66) provides excellent heat resistance, chemical stability, and mechanical strength. Each batch undergoes full material traceability, from raw material procurement to final shipment, guaranteeing compliance with IATF 16949 standards. The multi-cavity tooling design allows for high-volume production with tight tolerances, reducing per-unit cost and lead time.
Key Features & Technical Specifications
- Material: PA66 (Nylon 66) – UL94 HB or V-0 grade available upon request, offering outstanding dimensional stability and wear resistance.
- Certification: IATF 16949 certified manufacturing process, ensuring consistent quality across all production runs.
- Full Material Traceability: Each lot is assigned a unique batch number, linked to raw material certificates, in-process inspections, and final test reports.
- PPAP Level 3: We provide complete PPAP documentation including DFMEA, PFMEA, control plan, measurement system analysis, and capability studies.
- Multi-Cavity Tooling: Customizable cavity count (4, 8, 16, 32, etc.) to optimize production efficiency and cost.
- Application: Ideal for automotive sensor ring retention, ABS sensors, speed sensors, and other electronic housings in harsh environments.
- Customization: Dimensions, color (natural, black, or custom), and surface finish can be tailored to client specifications.
- Production Base: Manufactured in our Thailand facility, ensuring fast delivery to Southeast Asian markets and global shipping.
| Parameter | Specification |
|---|---|
| Material | PA66 (Nylon 66) |
| Operating Temperature | -40°C to +150°C |
| Tensile Strength | ≥ 80 MPa |
| Cavity Count | Custom (4 to 64 cavities) |
| PPAP Level | Level 3 (full documentation) |
| Traceability | Full material traceability, lot number on each part |
| Color | Natural (black available) |
Advantages for Your Business
- Reduced Risk: Full traceability and PPAP Level 3 documentation minimize quality risks and ensure compliance with automotive OEM requirements.
- Cost Efficiency: Multi-cavity tooling spreads tooling cost over high volumes, lowering per-unit price without sacrificing precision.
- Fast Time-to-Market: With our Thailand facility, we can deliver prototypes in 2–3 weeks and mass production in 4–6 weeks, depending on complexity.
- Reliable Supply Chain: Our factory in Changzhou, China, and production base in Thailand provide dual sourcing flexibility for global clients.
- Expert Support: Our engineering team has over 7 years of experience in automotive plastics, offering DFM feedback and design optimization.
Trust & Credibility
Changzhou Hongxinyutai Precision Mold Co., Ltd. has been serving global markets since 2017, including North America, South America, Europe, Southeast Asia, and Africa. Our factory is equipped with advanced injection molding machines, CNC machining centers, and CMM inspection equipment. Our team of 51–100 skilled employees ensures strict quality control at every stage. We have shipped over 5 million automotive parts to date, achieving a customer satisfaction rate of 98%. Choose us for a partner that delivers certified quality, transparent traceability, and competitive pricing.
Contact us today for a quote or sample request. Let us help you optimize your sensor ring production with our IATF 16949 compliant PA66 retainers, full material traceability, and PPAP Level 3 documentation. We are ready to support your next project.
Frequently Asked Questions (FAQ)
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Q: What is the minimum order quantity (MOQ) for this product?
A: MOQ is typically 10,000 pieces per order, but we can discuss smaller quantities for prototyping or initial sampling. -
Q: Can you provide PPAP Level 3 documentation?
A: Yes, we provide full PPAP Level 3 package including design records, DFMEA, PFMEA, control plan, inspection results, material certifications, and capability studies. -
Q: Is the material traceable to the raw material supplier?
A: Absolutely. Every lot is assigned a unique traceability code that links to the supplier’s certificate of analysis, date of receipt, and in-process inspection records. -
Q: What is the typical lead time for tooling and first article?
A: Tooling fabrication takes 4–6 weeks. First article samples (with PPAP documentation) are usually available 2 weeks after tooling completion. -
Q: Can you customize the color of the retainer?
A: Yes, we can produce natural (beige) or black as standard, and custom colors can be matched to your RAL or Pantone code upon request. -
Q: Is this product suitable for high-temperature automotive environments?
A: Yes, PA66 retains mechanical properties up to 150°C continuous, and our material is tested for heat aging and thermal cycling per automotive standards. -
Q: Do you have a facility in Thailand for local production?
A: Yes, we have a dedicated production base in Thailand to serve the ASEAN market, ensuring faster delivery and lower logistics costs. -
Q: What quality certifications do you hold?
A: Our manufacturing facility is IATF 16949 certified (since 2019), and we also follow TS16969 internal standards. We are happy to share our certificate upon request.
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