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Tianjin ZhuoLiNeng (ZLN) Technology Co., Ltd. is a professional manufacturer specializing in the design and production of high-performance chemical processing equipment. Our Fully Automatic Control Caustic Soda Flake Production Line is engineered to deliver superior efficiency, consistent product quality, and reliable operation. With years of experience and a global footprint covering North America, South America, Europe, Asia, Africa, and Oceania, we are committed to providing turnkey solutions that meet the most demanding industrial requirements. This production line is fully automated, minimizing labor costs while maximizing output, and comes with a comprehensive Mill Test Report for each batch, ensuring traceability and quality assurance.
The production line integrates advanced PLC control, precise temperature regulation, and continuous monitoring to produce high-purity caustic soda flakes (NaOH) with uniform particle size and low moisture content. It is designed for 24/7 continuous operation, making it ideal for large-scale chemical, paper, textile, soap, and water treatment industries. Below we outline the key features, technical specifications, and benefits of this system.
Main Features & Advantages
Fully Automatic PLC Control: Touch-screen operation with real-time data logging, alarm management, and remote monitoring capability. Reduces human error and ensures consistent product quality.
High Energy Efficiency: Advanced heat recovery system reduces energy consumption by up to 30% compared to traditional designs. Integrated vapor recompression minimizes steam usage.
Superior Flake Quality: Patented cooling drum technology produces uniform, non-stick flakes with purity ≥99% and moisture content ≤0.5%. Meets international standards for caustic soda flakes.
Robust Construction: Main contact parts made of stainless steel 316L or nickel alloys to resist corrosion. Complete sealing system prevents leakage and ensures safe operation.
Flexible Capacity: Available in standard models from 500 kg/h to 5000 kg/h, with custom designs for higher capacities. Modular design allows easy expansion.
Integrated Safety Features: Emergency stop, overpressure protection, temperature interlocks, and gas detection system. Compliant with international safety regulations.
Low Maintenance: Self-cleaning filters, automatic lubrication, and easy-access design reduce downtime. Spare parts are readily available worldwide.
Mill Test Report Included: Each production line is factory-tested, and a detailed Mill Test Report covering material, mechanical, and electrical parameters is provided. This ensures your investment meets performance expectations.
Technical Specifications (Typical Model: ZLN-CSF-2000)
| Parameter | Value |
|---|---|
| Production Capacity | 2000 kg/h |
| Flake Thickness | 0.5 – 1.5 mm (adjustable) |
| Purity | ≥99% NaOH |
| Moisture | ≤0.5% |
| Steam Consumption | 1.2 ton/ton product |
| Cooling Water | 30 m³/h |
Note: Specifications can be customized according to your raw material (caustic soda liquid concentration) and required output. Our engineering team will provide a tailored solution based on your site conditions.
Client Benefits
Reduced Operating Costs: Automatic control reduces labor requirements by 60% compared to semi-auto lines. Energy saving design lowers utility bills.
Consistent Product Quality: PLC ensures strict adherence to parameters, resulting in uniform flake size and high purity. Minimizes customer complaints.
Quick Return on Investment: With high output and low maintenance, typical payback period is 12-18 months.
Global Support: ZLN provides on-site installation, commissioning, and training. Spare parts warehouse in Tianjin ensures fast delivery worldwide.
Mill Test Report Confidence: Before shipment, every line undergoes a full factory test. You receive a detailed report, eliminating guesswork.
Company Strength & Trust
Tianjin ZhuoLiNeng (ZLN) Technology Co., Ltd. is a manufacturer based in Tianjin, China, with convenient access to the port of Tianjin for efficient global shipping. We serve a diverse range of markets including North America, South America, Eastern Europe, Southeast Asia, Africa, Oceania, the Middle East, and Western Europe. Our team of experienced engineers has completed hundreds of projects worldwide. We are proud to offer a complete after-sales service including remote technical support, spare parts supply, and process optimization. With a 24/7 service hotline, we ensure your production line runs at peak performance. Choose ZLN for a reliable partner in caustic soda flake production.
Contact us today to discuss your requirements and receive a customized quotation. We are ready to provide a full project proposal including supply, installation, and commissioning. Let us help you build a profitable caustic soda flake production facility.
Frequently Asked Questions (FAQ)
Q: What raw material does this production line require?
A: The line is designed to process liquid caustic soda (NaOH solution) with concentration typically from 30% to 50%. We can also customize the system for other feed concentrations.Q: What is the purity of the final flakes?
A: The standard output purity is ≥99% NaOH, with moisture content ≤0.5%. Higher purity options are available upon request.Q: Is the line easy to operate?
A: Yes, the fully automatic PLC control system with a touch-screen interface makes operation simple. One operator can monitor the entire line. Training is provided during commissioning.Q: What is the typical lead time for delivery?
A: Lead time depends on the model and customization. Standard models are typically 30-45 days after payment. Custom designs may take 60-90 days. We always keep you updated.Q: Do you provide installation and commissioning services?
A: Yes, we offer on-site supervision of installation and commissioning by our experienced engineers. Alternatively, we can provide detailed installation manuals and remote support.Q: What is included in the Mill Test Report?
A: The report includes test data for material composition, mechanical integrity, electrical performance, and process parameters. It confirms that the line meets the agreed specifications.Q: Can the production line be customized for different capacities?
A: Absolutely. We offer capacities from 500 kg/h to 5000 kg/h and beyond. Our design team will adjust the evaporator, crystallizer, and flaker section to match your target output.Q: What after-sales support is available?
A: We provide 12-month warranty, lifetime technical support, and a global spare parts supply network. You can reach our service team 24/7 via phone or email.
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