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As a professional manufacturer established in 1998, Anping County Boli Hardware Wiremesh Products Factory has been dedicated to delivering high-quality stainless steel equipment for industrial applications. Our Stainless Steel Thermal Storage Tank Used for Pharmaceutical Sterilization Process with 121°C High Temperature is engineered to meet the rigorous demands of pharmaceutical sterilization, ensuring reliable heat retention and consistent performance. With over two decades of manufacturing experience, we combine advanced fabrication techniques with strict quality control to provide a solution that enhances operational efficiency and safety.
This tank is specifically designed for storing and maintaining thermal energy at 121°C, the standard temperature for moist heat sterilization in pharmaceutical production. Constructed from high-grade stainless steel, it offers excellent corrosion resistance, durability, and compliance with sanitary standards. The tank’s robust insulation minimizes heat loss, reducing energy consumption, while its smooth interior surface facilitates easy cleaning and prevents contamination. Whether used for batch sterilization, continuous processes, or as a buffer vessel, this thermal storage tank delivers consistent temperature control critical for drug safety and efficacy.
Key Features and Benefits
- High-Temperature Resistance: Designed to withstand 121°C continuously, ensuring thermal stability during sterilization cycles.
- Superior Material Quality: Made from 304 or 316L stainless steel, offering excellent resistance to corrosion and chemical attack.
- Sanitary Design: Mirror-polished interior (Ra ≤ 0.4μm) and smooth welds prevent bacterial growth and meet GMP guidelines.
- Energy Efficiency: Thick insulation layer (optional polyurethane or rock wool) reduces heat loss, lowering operational costs.
- Customizable Capacity: Available in standard sizes from 100L to 10,000L, or fully customized to fit your facility layout.
- Robust Construction: Reinforced with external stiffeners for durability under thermal cycling and pressure variations.
- Easy Integration: Equipped with standard tri-clamp or flange connections for seamless integration with existing piping and sterilization systems.
- Safety Features: Optional temperature sensors, pressure relief valves, and level indicators enhance operational safety.
Technical Specifications (Typical)
| Parameter | Value / Range |
|---|---|
| Material | Stainless Steel 304 / 316L |
| Working Temperature | 121°C (max) |
| Design Pressure | Atmospheric or up to 0.3 MPa (optional) |
| Capacity | 100L – 10,000L (customizable) |
| Insulation Thickness | 50mm – 100mm (optional) |
| Surface Finish | Mirror polished (Ra ≤ 0.4μm) / 2B finish |
| Standard Connections | Tri-clamp, flange, or customized |
| Weight (approx.) | Varies by capacity and configuration |
Detailed Advantages for Pharmaceutical Applications
The Stainless Steel Thermal Storage Tank is meticulously designed to support critical sterilization processes. Its ability to maintain a stable 121°C temperature ensures that every cycle meets the required sterility assurance level (SAL). The tank’s stainless steel construction is not only resistant to high temperatures but also to the aggressive cleaning agents and steam used in pharmaceutical environments. With a smooth, non-porous interior surface, the tank minimizes the risk of biofilm formation and facilitates thorough cleaning-in-place (CIP) and sterilization-in-place (SIP) procedures.
The insulation system plays a vital role in energy conservation. By reducing heat loss, the tank helps pharmaceutical facilities lower their operational costs and carbon footprint. Additionally, the tank can be equipped with advanced monitoring systems, such as RTD temperature sensors and digital displays, allowing operators to precisely control and record thermal profiles. This traceability is essential for regulatory compliance in the pharmaceutical industry.
Flexibility in capacity and connection types means the tank can be tailored to fit existing production lines, whether for small-scale laboratory settings or large-scale manufacturing. The optional pressure rating further expands its usability, enabling it to serve as a pressure vessel for certain sterilization applications. All materials used are food-grade and pharmaceutical-grade, ensuring no contamination of the process fluid.
Trust and Reliability from a Proven Manufacturer
With a history dating back to 1998, Anping County Boli Hardware Wiremesh Products Factory has built a strong reputation for quality and precision. Our annual export value of US$5 Million – US$10 Million reflects the confidence our global customers place in our products. We ship to major ports including Tianjin, Qingdao, Shanghai, Foshan, and serve markets across North America, South America, Europe, Southeast Asia, Africa, Oceania, the Middle East, and Asia. Our dedicated team ensures that every tank undergoes rigorous inspection before dispatch, including pressure testing, dimensional checks, and surface finish verification.
We understand that pharmaceutical sterilization is a mission-critical process where failure is not an option. That’s why we offer customization options to meet specific requirements, from material grade to insulation type and instrumentation. Our experienced engineers are available to provide technical support and after-sales service, ensuring seamless integration and long-term performance. By choosing our thermal storage tank, you are investing in a product that combines decades of manufacturing expertise with modern design principles.
Contact us today to discuss your specific needs and receive a competitive quotation. Let us help you optimize your sterilization workflow with a reliable, high-temperature stainless steel thermal storage tank.
Frequently Asked Questions (FAQ)
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Q: What stainless steel grades are available for this tank?
A: We offer both 304 and 316L stainless steel. 316L provides enhanced corrosion resistance for highly aggressive media or higher chloride environments. The choice depends on your specific process requirements. -
Q: Can the tank handle pressures higher than atmospheric?
A: Yes, the tank can be designed for low-pressure applications (up to 0.3 MPa) upon request. For higher pressures, we recommend consulting our engineering team for custom design. -
Q: Is the tank suitable for Cleaning-in-Place (CIP) and Sterilization-in-Place (SIP)?
A: Absolutely. The tank features a smooth interior finish and sanitary welds, making it fully compatible with CIP and SIP systems. It can be equipped with spray balls and drainage ports for efficient cleaning. -
Q: What insulation options are available?
A: We offer polyurethane foam and rock wool insulation. Polyurethane provides better thermal efficiency, while rock wool offers higher fire resistance. The insulation thickness can be customized to meet your heat retention goals. -
Q: Do you provide certificates of material and quality?
A: Yes, we can provide material test certificates (MTC) for the stainless steel, as well as weld inspection reports and hydrostatic test certificates upon request. These documents support pharmaceutical audit requirements. -
Q: What is the typical lead time for a custom tank?
A: Standard tanks (1000L–2000L) typically ship within 30–45 days after order confirmation. Custom sizes and features may require 45–60 days. We strive to meet urgent delivery schedules when possible. -
Q: Can the tank be equipped with temperature sensors and control panels?
A: Yes, we can integrate RTD or thermocouple temperature sensors, as well as digital controllers with display. We also offer optional pressure gauges, level indicators, and safety valves. These are configured according to your specifications. -
Q: What is the warranty period for this tank?
A: We offer a standard 12-month warranty against manufacturing defects. Extended warranty options are available upon negotiation. Our after-sales team provides prompt technical support throughout the product lifecycle.
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