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Tianjin ZhuoLiNeng (ZLN) Technology Co., Ltd. is a professional manufacturer of chemical processing equipment with over 15 years of experience. Our Free Technical Training Caustic Soda Flake Plant with Skid Mounted Plug-Play Design is engineered to provide a turnkey solution for producing high-quality caustic soda flakes. The plant is pre-assembled on a sturdy skid, allowing for rapid installation and immediate operation — simply connect utilities and start production. We are committed to helping our clients minimize downtime and maximize efficiency, and we offer comprehensive technical training at no extra cost to ensure your team is fully prepared.
This plant is designed for small to medium-scale production of caustic soda flakes (NaOH flakes) from liquid caustic soda. The skid-mounted plug-and-play architecture eliminates the need for complex civil works and on-site assembly, significantly reducing installation time and cost. Below are the key features and specifications:
Key Features
Skid Mounted, Plug-Play Design: All components (evaporator, flaker, cooling system, control panel) are pre-installed on a single skid. Just connect power, water, and raw material feed, and the plant is ready to run.
High Production Efficiency: Advanced flaking technology ensures uniform flake thickness and high yield, with production capacities ranging from 500 kg/h to 5000 kg/h (customizable).
Automatic PLC Control: The plant is equipped with a programmable logic controller (PLC) for precise temperature, speed, and level control, reducing manual intervention and ensuring consistent product quality.
Energy Saving: Optimized heat exchange design reduces energy consumption by up to 20% compared to traditional plants.
Corrosion-Resistant Materials: Main contact parts are made of stainless steel (SS304/SS316) or high-grade carbon steel with anti-corrosion coating, suitable for caustic soda production.
Compact Footprint: The skid dimensions are designed to fit standard shipping containers, facilitating easy transportation and installation in confined spaces.
Technical Specifications
| Parameter | Details |
|---|---|
| Model Range | ZLN-CF-500 to ZLN-CF-5000 |
| Production Capacity | 500 – 5000 kg/h (customizable) |
| Raw Material | Liquid Caustic Soda (30%–50% concentration) |
| Final Product | Caustic Soda Flakes (NaOH ≥ 99%) |
| Heating Method | Electric / Steam / Gas (optional) |
| Power Consumption | 40–200 kW (depending on capacity) |
| Skid Dimensions (L×W×H) | 6m × 2.2m × 2.5m (for 1000 kg/h model) |
| Control System | PLC + Touch Screen (Siemens / Mitsubishi optional) |
Advantages for Your Business
Fast Installation: The skid-mounted design reduces onsite installation time from weeks to just a few days. Your team can start production sooner, accelerating ROI.
Minimal Civil Works: No need for concrete foundations or complex piping – place the skid on a flat surface, connect utilities, and you are ready to go.
Free Technical Training: We provide comprehensive training for your operators and maintenance staff, covering plant operation, troubleshooting, and safety. Training can be conducted at our factory or on-site (depending on project scale).
Lower Operating Costs: The energy-efficient design and automated control reduce labor costs and energy bills, improving your bottom line.
Reliable After-Sales Support: Spare parts are readily available, and our technical team is available for remote or on-site assistance.
At ZLN, we understand that every client has unique requirements. The plant can be customized to match your specific raw material quality, desired flake size, and local utility conditions. Our engineers will work closely with you to design the optimal configuration.
Company Strengths & Trust
Tianjin ZhuoLiNeng Technology Co., Ltd. is a manufacturer based in Tianjin, China, with a dedicated production facility and R&D team. We have supplied equipment to clients across North America, South America, Eastern Europe, Southeast Asia, Africa, Oceania, the Middle East, East Asia, Western Europe, Central America, Northern Europe, Southern Europe, South Asia, and the domestic market. Our products are known for their robust construction and reliable performance. We offer flexible shipping terms from Tianjin port, and our team can assist with logistics and customs documentation. With a strong focus on customer satisfaction, we provide free technical training as part of our standard package — a testament to our commitment to your success.
Don't let complex installation and training delays hold back your production. Our skid-mounted plug-and-play caustic soda flake plant is the solution you need. Contact us today to discuss your capacity requirements and receive a customized proposal. We are ready to support your project from concept to commissioning.
Frequently Asked Questions (FAQ)
1. What is the typical installation time for the skid-mounted plant?
The installation is very fast. Once the skid is placed on a flat surface and utility connections (power, water, steam) are made, the plant can be operational within 2-3 days. No complex civil works are required.
2. What raw material specifications are required?
The plant is designed to process liquid caustic soda with a concentration of 30% to 50%. The final product is caustic soda flakes with NaOH content ≥ 99%. Impurities should be minimized to ensure quality.
3. Is the free technical training provided online or on-site?
We offer both options. Standard training includes a 3-day program at our factory in Tianjin, covering operation, maintenance, and safety. On-site training can be arranged upon request (travel costs may apply).
4. Can the plant be customized for different capacities?
Yes, the standard models range from 500 kg/h to 5000 kg/h. We can also design custom capacities based on your specific production needs. Please contact us with your requirements.
5. What is the power supply requirement?
The standard power supply is 380V/50Hz, three-phase. However, we can adapt the control system and motors to match your local voltage and frequency (e.g., 440V/60Hz). Please specify when ordering.
6. How do you ensure the quality of the final product?
The plant uses precise temperature control and a consistent flaking process. PLC monitoring ensures that flake thickness, moisture content, and purity are within specifications. We also provide a product quality guarantee.
7. What after-sales support do you offer?
We provide a 12-month warranty on manufacturing defects, and we keep a stock of common spare parts for quick delivery. Our technical team is available via email, phone, or video call for troubleshooting. On-site service can be arranged if needed.
8. Is the plant safe to operate?
Yes, the plant is designed with multiple safety features including emergency stop buttons, over-temperature protection, pressure relief valves, and leak detection sensors. We also provide a detailed safety manual as part of the training.
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