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Cast Ring Gear for Wind Turbine Yaw Drive, 20-Year Service Life, High Torque Capacity
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Cast ring gear for wind turbine yaw drive with 20-year service life and high torque capacity up to 5000 kN·m. Made from alloy steel with precision heat treatment, customizable dimensions, and rigorous quality control (ISO 9001). Reduces downtime and total cost of ownership for wind farms.
Negotiable
MOQ: 1 Piece (Price negotiable depending on order volume and customization)
Key Specifications
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Material:
Other, High-strength alloy steel (e.g., 42CrMo4)
Heat Treatment:
Quenching and tempering, surface hardening
Outer Diameter:
Customizable (e.g., 1000-3000 mm)
Payment & Shipping
Payment Methods:
Port of Shipment:
China
Delivery Detail:
Delivery time depends on order quantity.
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Material
Other, High-strength alloy steel (e.g., 42CrMo4)
Heat Treatment
Quenching and tempering, surface hardening
Outer Diameter
Customizable (e.g., 1000-3000 mm)
Module
10-30 mm (customizable)
Number of Teeth
Customizable based on design
Torque Capacity
Up to 5000 kN·m (depending on size)
Service Life
20 years under normal operating conditions
Application
Wind turbine yaw drive system
Surface Finish
Shot blasting, anti-corrosion coating
Certification
ISO 9001, ISO 14000, OHSAS 18001
Henan San Kuang Machinery Technology Co., Ltd., established in 2014 with a factory spanning 10,000–30,000 square meters, is a reliable manufacturer of precision cast components for the wind energy industry. Our Cast Ring Gear for Wind Turbine Yaw Drive is engineered to deliver a 20-year service life and exceptional high torque capacity, ensuring reliable orientation control for your wind turbines. With annual export values reaching US$2.5–5 million and a team of 51–100 skilled professionals, we combine advanced metallurgy and strict quality management to produce ring gears that meet the rigorous demands of onshore and offshore wind farms.
This ring gear is the core component of the yaw drive system, responsible for rotating the nacelle to face the wind. It is designed to withstand extreme loads, temperature variations, and continuous operation. Below, we detail the technical specifications, advantages, and how our product adds value to your wind turbine projects.
Product Features and Technical Specifications
- Material Excellence: Manufactured from high-strength alloy steel (e.g., 42CrMo4) with precise heat treatment, achieving a hardness of 260–320 HBW for optimal wear resistance and fatigue strength.
- High Torque Capacity: Our gear design incorporates optimized tooth profiles and large module sizes (10–30 mm) to transmit torques up to 5000 kN·m, suitable for multi-megawatt wind turbines.
- 20-Year Service Life: Through advanced surface hardening (induction hardening or nitriding) and anti-corrosion coatings, the gear maintains dimensional stability and resists pitting, even in harsh coastal environments.
- Customizable Dimensions: Outer diameters can be tailored from 1000 mm to 3000 mm, with tooth count and backlash adjusted to match your yaw drive gearbox specifications.
- Dimensional Precision: Achieved via CNC machining and CMM inspection, ensuring gear accuracy class up to DIN 8-9, reducing noise and vibration during operation.
- Rigorous Quality Control: Every gear undergoes magnetic particle inspection, ultrasonic testing, and hardness verification to guarantee defect-free castings.
| Parameter | Value Range | Notes |
|---|---|---|
| Outer Diameter (mm) | 1000 – 3000 | Customizable |
| Module (mm) | 10 – 30 | Optimized per torque requirement |
| Number of Teeth | 40 – 150 | Based on gear ratio design |
| Maximum Torque (kN·m) | Up to 5000 | Depends on size and material |
| Surface Hardness (HRC) | 50 – 60 | Induction hardened case depth 2–4 mm |
| Gear Accuracy Grade | DIN 8 – 9 | Higher precision available on request |
Key Benefits for Wind Turbine Operators
- Reduced Downtime: The 20-year service life minimizes the need for replacement, lowering total cost of ownership for wind farm operators.
- Improved Reliability: High torque capacity and robust construction ensure stable yaw performance even during extreme wind conditions, protecting the turbine from overloading.
- Easy Integration: Our ring gears are designed to mate seamlessly with standard yaw drive gearboxes; we provide detailed mounting dimensions and coordination with your engineering team.
- Weight Optimization: Through finite element analysis (FEA), we optimize the gear geometry to reduce weight without compromising strength, making installation and maintenance easier.
Quality Assurance and Trust
At Henan San Kuang Machinery Technology Co., Ltd., we are committed to delivering products that meet international standards. Our facility is ISO 9001, ISO 14000, and OHSAS 18001 certified, reflecting our dedication to quality, environment, and safety. With over a decade of experience since 2014, we have exported to markets across North America, Europe, Southeast Asia, and Oceania, with annual export values reaching US$5 million. Our team of 51–100 employees includes experienced engineers and metallurgists who oversee every stage from casting to final inspection. We ship from major ports including Shanghai, Qingdao, and Tianjin, ensuring timely delivery worldwide.
We invite you to experience the durability and performance of our cast ring gear. Contact us today for a quotation, technical drawing review, or sample testing. Let us help you power your wind turbines with confidence for the next two decades.
Frequently Asked Questions (FAQ)
-
Q: What materials are used for the cast ring gear?
A: We primarily use high-strength alloy steel such as 42CrMo4, which offers excellent hardenability and toughness. Other materials like 40CrNiMo or customized grades are available upon request. -
Q: How do you ensure the 20-year service life?
A: Our design incorporates fatigue-resistant tooth profiles, and we apply induction hardening or nitriding to create a wear-resistant surface. Additionally, we provide anti-corrosion coatings and recommend proper lubrication intervals to extend gear life. -
Q: Can you provide ring gears with non-standard dimensions?
A: Yes, we specialize in custom manufacturing. Please provide your gear specifications (outer diameter, module, tooth count, bore, etc.) and we will produce a tailored solution. -
Q: What is the typical lead time for a custom ring gear?
A: Lead time depends on complexity and quantity. Generally, it ranges from 6 to 12 weeks for medium-sized orders after design approval. Urgent orders can be discussed. -
Q: Do you offer any warranty on the ring gear?
A: We provide a standard warranty of 12 months from the date of shipment, covering material and workmanship defects. Extended warranty options are negotiable for large projects. -
Q: What quality inspections are performed on each gear?
A: Every gear undergoes chemical analysis, mechanical testing, magnetic particle inspection, ultrasonic testing, dimensional verification, and final surface hardness check. A full inspection report is provided with each shipment. -
Q: Can the ring gear be supplied with a matching pinion?
A: Yes, we can also supply the matching pinion gear or complete yaw drive gearbox components. Please inquire for a complete assembly solution. -
Q: Do you have certifications for the wind energy industry?
A: Our company holds ISO 9001, ISO 14000, and OHSAS 18001 certifications. We can also produce gears in accordance with GL, DNV, or other specific standards if required by your project.
Send Inquiry to This Supplier
1Yr
Year Established
2014
Factory Size
10,000-30,000 square meters
Annual Export Value
US$2.5 Million - US$5 Million
Total Employees
51 - 100 People
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