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As a leading manufacturer specializing in Hydrochloric Acid Production Equipment, Tianjin ZhuoLiNeng (ZLN) Technology Co., Ltd. offers reliable, skid-mounted, and plug-and-play solutions designed to simplify on-site HCl generation. Our equipment is engineered for industries requiring high-purity hydrochloric acid with minimal installation effort and maximum uptime. With a 1-year warranty and a compact, pre-assembled footprint, ZLN systems are trusted by clients across North America, South America, Europe, Asia, and Africa.
Our hydrochloric acid production units utilize advanced synthesis technology (burning hydrogen in chlorine to produce HCl gas, then absorbing in water) or alternative processes such as the salt-sulfuric acid method, depending on client requirements. Each system is fully integrated on a structural steel skid, factory-tested, and shipped ready for quick connection to utilities. The plug-and-play design drastically reduces installation time and engineering costs, making it an ideal choice for both new plants and retrofit projects.
Key features include corrosion-resistant materials (FRP, Hastelloy, or PP), PLC-based automation for precise control, and compliance with international safety standards. Below, we break down the technical specifications and benefits.
Technical Specifications
| Parameter | Value Range |
|---|---|
| Production Capacity (HCl 100%) | 100 – 5,000 kg/h |
| Product Concentration | 30% – 37% (customizable) |
| Operating Pressure | Atmospheric to 0.5 MPa |
| Operating Temperature | 85°C – 150°C (absorption tower) |
| Power Consumption | 15 – 200 kW (depending on capacity) |
| Cooling Water Flow | 5 – 50 m³/h |
| Skid Dimensions (L×W×H) | Customizable, typical 6m×2.5m×3m |
Material Selection: All wetted parts are made of high-performance materials resistant to hydrochloric acid corrosion. Options include:
FRP (Fiberglass Reinforced Plastic) – cost-effective for moderate temperatures
Hastelloy C-276 – for high-temperature and high-concentration applications
Polypropylene (PP) – for low-temperature and low-pressure systems
PVDF / PTFE lining – available for extreme chemical resistance
Automation & Control: Each system is equipped with a PLC-based control panel featuring a touchscreen HMI. Operators can monitor pH, flow rate, temperature, pressure, and acid concentration in real time. Remote monitoring and alarm functions are optional. The automatic shutdown feature ensures safety under abnormal conditions.
Key Advantages of ZLN Skid-Mounted Design
Plug-and-Play Installation: All components – reactor, absorber, scrubber, pumps, piping, and controls – are pre-assembled on a single skid. Only utility connections (power, water, chlorine/hydrogen supply) are needed on site.
Reduced Engineering & Construction Time: Traditional HCl plants require months of on-site fabrication. Our skid design cuts installation time to 1–2 weeks.
Compact Footprint: The modular skid maximizes production capacity while minimizing floor space, ideal for plants with limited space.
Factory Testing & Quality Assurance: Every unit undergoes hydrostatic testing, leak testing, and functional testing before shipment. This ensures reliability and reduces commissioning risks.
1-Year Warranty: We stand behind our equipment with a full 1-year warranty covering parts and workmanship. Extended warranties are available upon request.
Global Compliance: Designed to meet international standards (ASME, GB, PED) – optional certifications can be provided per client requirement.
Applications & Benefits for Customers
Hydrochloric acid produced by ZLN equipment is widely used in:
Steel Pickling & Metal Cleaning: High-purity HCl efficiently removes oxides and scale from steel surfaces.
Chemical Synthesis: Production of polyvinyl chloride (PVC), bisphenol A, and other chlorinated organics.
Water Treatment: pH adjustment, regeneration of ion exchange resins, and neutralization of alkaline effluents.
Oil & Gas: Acidizing of oil wells to enhance production.
Food Processing: Production of hydrolyzed vegetable protein, starch conversion, and pH control.
By generating HCl on-site, customers eliminate logistics costs, storage risks, and price volatility of purchased acid. ZLN systems are designed for continuous operation with minimal maintenance, resulting in lower total cost of ownership. The skid-mounted plug-and-play design also allows for easy relocation if production needs change.
Trust & Credibility
Tianjin ZhuoLiNeng Technology Co., Ltd. has been a dedicated manufacturer of chemical process equipment since our establishment. Our factory in Tianjin, China, is equipped with advanced fabrication capabilities, including CNC machining, automatic welding, and quality inspection facilities. We have shipped skid-mounted HCl production systems to clients in North America, South America, Eastern Europe, Southeast Asia, Africa, Oceania, the Middle East, East Asia, Western Europe, Central America, Northern Europe, Southern Europe, South Asia, and the domestic Chinese market. Our port of shipment is Tianjin, providing convenient logistics for global customers.
We are committed to delivering high-quality equipment that meets the specific needs of each client. Our technical team offers comprehensive support from process design to after-sales service. We encourage you to contact us for a customized quotation, technical datasheet, or a virtual factory tour. With ZLN’s 1-year warranty, skid-mounted plug-and-play design, and proven track record, you can confidently invest in a reliable hydrochloric acid production solution.
Frequently Asked Questions (FAQ)
Q: What is the typical lead time for a skid-mounted HCl production system?
A: Lead time depends on capacity and customization. Standard systems can be shipped within 8–12 weeks after order confirmation. We can expedite for urgent projects.Q: Do you provide installation supervision or commissioning services?
A: Yes, we offer on-site commissioning and training services for an additional fee. Alternatively, we provide detailed manuals and remote support.Q: Can the equipment produce hydrochloric acid of different concentrations?
A: Yes, the absorption system can be adjusted to produce concentrations from 30% to 37% (or higher with special design). Please specify your target concentration when inquiring.Q: What raw materials are required for the HCl production process?
A: The most common process uses hydrogen (H₂) and chlorine (Cl₂) gases. We can also design systems using salt and sulfuric acid (sulfate process) if H₂/Cl₂ are not available. Please consult with our engineers.Q: Is the equipment compliant with international safety standards?
A: Yes, our equipment is designed to comply with ASME, GB, and PED standards. We can provide certificates upon request. Safety features include emergency shutdown, flame arrestors, and gas leak detectors.Q: What is the warranty period and what does it cover?
A: The standard warranty is 1 year from the date of shipment, covering defects in materials and workmanship. We also offer extended warranty options (up to 3 years) at additional cost.Q: Can the skid be customized to fit into a specific space?
A: Absolutely. Our skid dimensions are fully customizable. We can design the layout to fit your existing plant footprint or containerized solutions for offshore projects.Q: How do you handle spare parts and after-sales support?
A: We maintain a stock of common spare parts (pumps, seals, gaskets, sensors). Our after-sales team is available 24/7 via email or phone for technical support. We can also send engineers to your site if needed.
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