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Help CenterIntegrated Crushing Screening Rotary Drying System for Raw Mineral Ores
Product Spotlights
2.Low damage to root systems
3.Adjustable screen aperture
4.Large continuous processing capacity
5.Anti-clogging rotary design
6.Durable wear-resistant steel
7.Easy to clean and maintain
8.Stable low-noise operation
9.Compact space-saving structure
10.Wide adaptability for various soils
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1. Product Description
The Integrated Crushing Screening Rotary Drying System is an all-in-one modular mineral processing equipment that integrates crushing, screening and rotary drying functions for raw ore treatment. Traditional mineral processing requires separate independent machines for crushing, sieving and drying, resulting in scattered layout, frequent material transfer, large floor occupation and high equipment investment cost. This integrated system combines high-efficiency crushing unit, precise grading screening unit and energy-saving rotary drying unit into a compact integrated production line. It can directly process bulk wet raw ores, completing ore crushing, particle size classification and uniform dehydration in one continuous flow. The whole process realizes unmanned continuous operation, effectively solving the problems of low efficiency, complicated operation and secondary material pollution in segmented processing. It is a highly integrated and cost-effective complete system for raw mineral ore pretreatment in modern mining enterprises.
2. Working Principle
This integrated mineral processing system adopts one-stop continuous processing principle of synchronous crushing, screening and graded rotary drying. Bulk wet raw ores are fed into the system continuously and quantitatively. Firstly, the high-strength crushing unit crushes large raw ores into qualified granular materials, adapting to subsequent screening and drying standards. Then the vibrating screening unit classifies crushed materials according to different particle sizes, separating qualified finished particles and oversized materials for secondary crushing. After grading screening, qualified wet mineral particles are automatically conveyed into the rotary drying chamber. Optimized lifting structure and circulating hot air system realize uniform countercurrent heat exchange, thoroughly removing surface and internal moisture of mineral materials. The whole production process forms a closed-loop continuous operation from raw ore feeding, crushing, screening to finished product drying. Equipped with sealed dust removal and intelligent control system, the system maintains stable, environmentally friendly and high-efficiency one-stop mineral pretreatment operation.
3. Core Features
1. Highly integrated three-in-one design, integrating crushing, screening and drying to simplify production layout.
2. One-stop raw ore processing, realizing continuous operation from bulk raw ore to dry finished ore.
3. Automatic circulating screening and re-crushing function, reducing material waste and improving ore utilization rate.
4. Optimized rotary drying technology, ensuring uniform moisture and stable quality of finished minerals.
5. Compact structural layout, saving floor space and reducing overall workshop investment cost.
6. Intelligent linkage control, realizing synchronous operation of all units with high production efficiency.
7. Fully sealed environmentally friendly structure, low dust pollution and compliant green mining production.
4.Technical Specifications
| Product Specs (m) | Capacity (T/H) | Main Motor Power (kW) | Main Motor Model | Main Gearbox Model | Ratio |
| φ1.2×10m | 2.5 | 7.5 | Y160M-R3 | ZL50-16-1 | - |
| φ1.5×12m | 3.3 - 4.9 | 10 | Y160L-6B3 | JZQ500-III-2F | - |
| φ1.5×15m | 4 - 6 | 18.5 | Y200L-6 | JZQ500-III-2F | - |
| φ1.8×12m | 4 - 6 | 11 | Y200L-6 | ZQ50-16II-2 | 16.46 |
| φ2.2×12m | 7 - 12 | 18.5 | Y160L-6 | JZQ650-III | 31.5 |
| φ2.2×14m | 7 - 12 | 18.5 | Y160L-6 | JZQ750-III | 31.5 |
| φ2.2×16m | 12 | 30 | Y225M-6 | JZQ750-III | 31.5 |
| φ2.4×14m | 12 | 30 | Y250M-6 | JZQ750-III | 31.5 |
| φ2.4×18m | 10 - 13 | 37 | Y250M-6 | ZL85-13-1 | 27.16 |
| φ2.4×20m | 10 - 14 | 37 | Y250M-6 | ZL85-13-1 | 27.16 |
| φ3×20m | 25 | 55 | Y250M-4 | ZL100-16-1 | 41.52 |
| φ3×25m | 32 - 36 | 75 | YR280M-4 | ZL100-16-1 | 41.52 |
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