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As a leading pharmaceutical grade triple-effect evaporator manufacturer based in Qingdao, China, Qingdao Conqinphi Environmental Technology Group Co., Ltd. specializes in designing and fabricating high-efficiency concentration systems for heat-sensitive solutions. With over 8 years of experience and a factory spanning 10,000–30,000 square meters, we deliver equipment that meets the strictest quality standards for pharmaceutical, biotech, and food industries. Our triple-effect evaporators are engineered to gently concentrate active ingredients while preserving their thermal stability, ensuring maximum yield and product purity.
This pharmaceutical grade triple-effect evaporator is specifically designed for the concentration of heat-sensitive solutions such as herbal extracts, protein solutions, vitamins, and enzymes. By utilizing a multi-effect vacuum evaporation principle, the system significantly reduces energy consumption and operating costs compared to single-effect evaporators. The low-temperature operation (typically 40–80°C) minimizes thermal degradation, making it ideal for delicate products. Each unit is built with high-grade stainless steel (316L/304) and features a fully automatic PLC control system for precise process management.
Key Features & Technical Specifications
- Energy Efficiency: Triple-effect design saves up to 60% steam consumption compared to single-effect evaporators.
- Low Temperature Operation: Evaporation temperature as low as 40°C, ideal for heat-sensitive materials.
- High Vacuum System: Ensures rapid evaporation and prevents product degradation.
- Sanitary Design: All product contact surfaces made of 316L stainless steel, mirror-polished (Ra ≤ 0.6μm).
- Fully Automatic Control: PLC with touch screen monitors temperature, pressure, liquid level, and flow rate.
- Optional CIP (Clean-in-Place): Integrated cleaning system for easy maintenance.
- Customizable Capacity: Range from 100 L/h to 5000 L/h, tailored to your production volume.
- Multiple Heating Sources: Compatible with steam, hot water, or thermal oil.
| Parameter | Specification |
|---|---|
| Evaporation Capacity | 100 – 5000 L/h |
| Number of Effects | 3 |
| Evaporation Temperature | 40 – 80°C (adjustable) |
| Vacuum Degree | -0.08 to -0.095 MPa |
| Material | SS316L (product contact), SS304 (outer jacket) |
| Control System | PLC + HMI touch screen |
| Heating Source | Steam / Hot water / Thermal oil |
| Power Supply | 380V/50Hz/3Phase (or customized) |
Why Choose Our Triple-Effect Evaporator?
- Gentle Concentration: Low temperature under vacuum preserves the bioactivity of heat-sensitive ingredients.
- Reduced Operating Costs: Triple-effect design reuses vapor energy, lowering steam consumption by up to 60%.
- Compliance with Pharmaceutical Standards: Designed to meet cGMP, FDA (21 CFR Part 11) requirements (optional).
- Easy Maintenance: Modular construction allows quick access to all components; optional CIP system reduces downtime.
- Global Support: Our team provides installation, commissioning, and training services worldwide.
- Customization: We can adapt the evaporator to your specific solution viscosity, foaming tendency, and required final concentration.
Our triple-effect evaporator has been successfully applied in the concentration of traditional Chinese medicine extracts, protein solutions, fruit juice concentrates, and antibiotic fermentation broths. The system achieves a final concentration of up to 60–70% (depending on the product) without compromising quality. Clients benefit from consistent product quality, reduced energy bills, and a shorter payback period.
Trust & Reliability
Qingdao Conqinphi Environmental Technology Group Co., Ltd. has been a trusted manufacturer since 2015, with an annual export value exceeding US$10 million. Our factory employs 201–300 skilled workers and holds multiple certifications, including ISO9001, HACCP, OHSAS18001, TL900, QS9000, SA8000, ISO14000, and others. We serve clients across North America, Europe, Southeast Asia, Africa, and the Middle East. Our equipment is shipped from the port of Qingdao with full documentation and warranty.
We understand that the concentration of heat-sensitive pharmaceuticals demands the highest level of precision and hygiene. Every unit undergoes rigorous testing before delivery, including pressure testing, vacuum leak testing, and performance validation. Our engineers are available for remote troubleshooting and on-site support. Contact us today to discuss your specific requirements and receive a tailored proposal with competitive pricing.
Frequently Asked Questions
-
Q: What is the minimum operating temperature of this triple-effect evaporator?
A: The system can operate as low as 40°C, depending on the vacuum level and the boiling point of the solution. This makes it suitable for most heat-sensitive materials. -
Q: Can I use this evaporator for non-pharmaceutical products?
A: Yes, the design is also ideal for food juices, dairy products, and chemical intermediates that require gentle concentration. -
Q: What materials are used for the product contact parts?
A: All product contact parts are made of 316L stainless steel with mirror polish, ensuring corrosion resistance and easy cleaning. -
Q: How do you control the evaporation temperature?
A: The PLC system automatically adjusts the vacuum level and heating steam flow to maintain a preset temperature curve. Manual override is also available. -
Q: What is the typical payback period for energy savings?
A: Depending on usage, the triple-effect design can reduce steam consumption by 60% compared to a single-effect evaporator, typically achieving payback within 12–18 months. -
Q: Do you provide validation documents for pharmaceutical use?
A: Yes, we can provide IQ/OQ/PQ documentation, material certificates, and other compliance documents upon request to meet cGMP requirements. -
Q: Can the evaporator handle foaming solutions?
A: Yes, we can incorporate a foam breaker or anti-foam system, and the vacuum control helps minimize foaming. -
Q: What is the delivery time for a standard machine?
A: Standard models can be delivered within 30–45 days. Customized designs may take 8–12 weeks depending on complexity.
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