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Help CenterHigh Efficiency Condenser-evaporator Plate Heat Exchanger Heat Transfer Coefficient >5000 W/m²K
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As a leading manufacturer with over 25 years of experience, Anping County Boli Hardware Wiremesh Products Factory is proud to introduce our High Efficiency Condenser-evaporator Plate Heat Exchanger — engineered to deliver a heat transfer coefficient exceeding 5000 W/m²K. This robust solution is designed for demanding industrial applications where thermal performance, reliability, and compactness are critical. Leveraging our advanced manufacturing capabilities and global export network reaching markets across North America, Europe, Asia, and beyond, we ensure every unit meets the highest standards of quality and precision.
Our plate heat exchanger combines the functions of a condenser and an evaporator in a single compact unit, offering superior heat transfer efficiency through optimized plate geometry and high-performance sealing. The secret lies in the innovative corrugation pattern that creates turbulent flow, maximizing surface contact and minimizing thermal resistance. With a heat transfer coefficient >5000 W/m²K, this exchanger significantly reduces energy consumption and operational costs compared to traditional shell-and-tube designs.
Below we provide a detailed overview of the technical specifications and key features that make this product a top choice for professionals in the HVAC, refrigeration, chemical, and power generation industries.
Key Technical Specifications
| Parameter | Value |
|---|---|
| Heat Transfer Coefficient | >5000 W/m²K |
| Plate Material | AISI 304 / 316L / Titanium (optional) |
| Gasket Material | EPDM / NBR / Viton (depending on temperature & fluid) |
| Max Working Pressure | Up to 30 bar (higher on request) |
| Max Working Temperature | Up to 200°C |
| Connection Type | Threaded / Flanged / Welded |
| Plate Thickness | 0.4 – 0.8 mm (customizable) |
Product Features & Benefits
- Ultra-High Efficiency: With a heat transfer coefficient >5000 W/m²K, our plate exchanger achieves up to 5 times more heat transfer per unit area compared to conventional shell-and-tube designs. This means smaller footprint, lower material cost, and reduced energy consumption.
- Dual Functionality: Designed to act as both a condenser and an evaporator, eliminating the need for separate units. This simplifies system design, saves space, and reduces installation complexity.
- Corrosion-Resistant Materials: Standard plates are made of stainless steel (AISI 304/316L) with optional titanium for aggressive fluids. Gaskets are selected based on the operating environment to ensure long service life.
- Compact and Lightweight: The plate-and-frame construction allows for a high surface-to-volume ratio. The entire unit is typically 30-50% lighter and smaller than equivalent tubular exchangers.
- Easy Maintenance: The modular design allows for quick disassembly, cleaning, and plate replacement. Gaskets are replaceable, extending the life of the exchanger.
- Flexible Customization: We offer a wide range of plate sizes (from 0.1 m² to 5 m² per plate), number of plates, connection orientations, and port sizes. This ensures the unit perfectly matches your process requirements.
- Wide Application Range: Ideal for HVAC chillers, heat pumps, refrigeration systems, industrial cooling, chemical processing, power plants, and food & beverage thermal processing.
Why Choose Boli Hardware Wiremesh Products Factory?
Since our establishment in 1998, we have grown into a reliable manufacturer with an annual export value of US$5–10 million. Our factory is located in Hengshui, Hebei, China, with convenient access to major ports including Tianjin, Qingdao, Shanghai, and Foshan. We serve a global clientele across North America, South America, Europe, Southeast Asia, Africa, Oceania, the Middle East, and domestic markets.
We utilize advanced CNC machining, precision stamping, and automated welding processes to ensure consistent quality. Every heat exchanger undergoes rigorous pressure testing and performance verification before shipment. Our experienced engineering team is available to assist with technical selection, custom designs, and after-sales support.
Behind every product stands a commitment to innovation, durability, and customer satisfaction. Whether you need a standard unit or a fully customized solution, we are ready to deliver. Contact us today for a quotation or technical consultation — let us help you optimize your thermal processes with a high-efficiency condenser-evaporator plate heat exchanger that truly delivers.
Frequently Asked Questions (FAQ)
-
What makes the heat transfer coefficient >5000 W/m²K possible?
Our plate design features a special herringbone corrugation pattern that induces turbulent flow at low Reynolds numbers. This significantly increases the convective heat transfer coefficient, while the thin plates minimize conduction resistance. -
Can this heat exchanger be used for both condensation and evaporation simultaneously?
Yes, the unit is designed to handle phase-change processes. The flow channels are optimized to manage liquid and vapor phases efficiently, making it suitable for heat pumps, chillers, and refrigeration cycles. -
What materials are available for the plates and gaskets?
Plates can be made from AISI 304, AISI 316L, or titanium (for high corrosion resistance). Gaskets are available in EPDM, NBR, HNBR, or Viton, depending on the temperature range and fluid compatibility. Contact us for specific recommendations. -
How do I determine the correct size (number of plates) for my application?
We require the following parameters: flow rates, inlet/outlet temperatures, allowable pressure drop, and fluid properties. Our engineering team will perform a thermal calculation to recommend the optimal plate count and configuration. -
What is the typical lead time for a custom order?
Standard configurations can be shipped within 15–20 working days. Custom designs with special materials or dimensions typically require 25–35 working days, depending on complexity. -
Do you provide certification or testing reports?
We can provide a material test certificate (MTC) for plates, pressure test reports, and performance test data upon request. Please note that third-party certifications (e.g., ASME, PED) are available as an optional service with additional cost and lead time. -
How do I clean the plate heat exchanger?
For fouling or scaling, we recommend chemical cleaning in place (CIP) using appropriate cleaning agents. The unit can also be disassembled for manual cleaning. Our instruction manual includes detailed procedures. -
What ports and connections are available?
We offer threaded connections (BSP, NPT), flanged connections (ANSI, DIN, JIS), and welded connections. Port sizes range from DN32 to DN150. Custom adapters can be supplied.
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