Brazed Plate-Type Heat Exchanger for Hydraulic Oil Cooling, 30 Bar, 220V, 50 Plates
Product Spotlights
Welcome to Anping County Boli Hardware Wiremesh Products Factory, a trusted manufacturer since 1998 with annual export value exceeding US$5 million. Our Brazed Plate-Type Heat Exchanger for Hydraulic Oil Cooling (30 Bar, 220V, 50 Plates) is engineered to deliver superior thermal performance in demanding hydraulic systems. This compact yet robust unit efficiently dissipates heat from hydraulic oil, reducing system temperature and extending equipment life. Built with precision brazing technology and corrosion-resistant materials, it is the ideal solution for OEMs and industrial users seeking reliable, space-saving cooling.
Key Features & Technical Advantages
- Brazed Plate Construction – All plates are vacuum-brazed with copper, forming a leak-proof, single-piece core that withstands high pressure and thermal shocks.
- 50 Plates for High Efficiency – The large plate count provides ample heat transfer surface area, achieving cooling capacities of up to 100 kW (depending on fluid properties and flow rates).
- Rated for 30 Bar Working Pressure – Designed for heavy-duty hydraulic circuits where oil pressure can exceed 20 bar, ensuring safe operation under peak loads.
- 220V Compatible Design – While the heat exchanger itself is passive, it is optimized for integration with 220V-powered circulation pumps, fans, or control systems (optional accessories available upon request).
- Compact & Lightweight – Compared to shell-and-tube or air-cooled exchangers, this plate-type unit saves up to 60% floor space while delivering equivalent performance.
- Corrosion-Resistant Materials – Plates are made of AISI 304 stainless steel with copper brazing, suitable for mineral oils, synthetic oils, and water-glycol mixtures.
- Low Maintenance – The brazed design eliminates gaskets and seals, reducing potential leak points and maintenance intervals.
Technical Specifications
| Model | BPHE-50-30 |
| Number of Plates | 50 |
| Max Working Pressure | 30 Bar (435 psi) |
| Max Operating Temperature | 200°C (392°F) |
| Design Pressure | 33 Bar (Proof) |
| Connection Size | 1" BSP (Female) – Standard; other sizes available on request |
| Voltage Compatibility | 220V (for optional pump/control add-ons) |
| Weight (approx.) | 12.5 kg (27.5 lbs) |
| Material – Plates | AISI 304 Stainless Steel |
| Brazing Material | Copper (99.9% purity) |
Benefits for Your Hydraulic System
- Improved Oil Life – Lower operating temperature slows down oxidation and degradation of hydraulic oil, reducing replacement frequency.
- Stable System Performance – Consistent cooling prevents viscosity fluctuations, ensuring smooth actuator response and pump efficiency.
- Energy Savings – The highly efficient plate design minimizes pressure drop across the exchanger, reducing pump load and energy consumption by up to 15% compared to conventional coolers.
- Space & Weight Reduction – Ideal for mobile equipment (excavators, forklifts) and compact industrial machinery where space is premium.
- Quick Installation – Prefabricated with standard threaded connections; no heavy lifting or complex piping required.
Frequently Asked Questions (FAQ)
-
What types of hydraulic oil can I use with this heat exchanger?
It is compatible with mineral oils, synthetic oils, biodegradable oils, and water-glycol mixtures. For oils with high viscosity (>100 cSt), we recommend checking the pressure drop with our technical team. -
Does the 220V specification mean the heat exchanger itself requires electricity?
No, the heat exchanger is a passive device. The 220V rating indicates that optional accessories (such as an electric circulation pump or fan) can be powered by a standard 220V supply. Please specify if you need these add-ons. -
What is the maximum cooling capacity of the 50-plate model?
Capacity depends on flow rates, inlet/outlet temperatures, and fluid properties. Typically, for hydraulic oil with a flow of 60 L/min and ΔT=20°C, it can dissipate about 80–100 kW. Contact us for a detailed sizing calculation. -
Can you customize the plate count or connection type?
Yes, we offer customization of plate numbers (from 10 to 200 plates) and connection types (flanged, NPT, SAE). Minimum order quantity may apply. Please consult our sales team. -
How do I clean the heat exchanger if it gets fouled?
For oil-side fouling, chemical cleaning with a suitable solvent or back-flushing is recommended. The brazed design does not allow mechanical cleaning of plates, so proper filtration upstream is advised. -
What is the typical lifespan of this heat exchanger?
With proper maintenance and clean fluids, the unit can last 10–15 years in normal industrial environments. The copper brazing provides excellent thermal fatigue resistance. -
Do you have certifications for this product?
While we do not hold specific certifications for this model, our manufacturing process is compliant with industry standards for pressure vessels. We can provide a material test certificate and hydrostatic test report upon request. -
What are the shipping options?
We ship from our port in Tianjin, Qingdao, Shanghai, or Foshan. Packing is in plywood cases for export. Lead time is typically 15–25 working days for standard models.
With over 20 years of experience in manufacturing heat exchange components, Anping County Boli Hardware Wiremesh Products Factory has supplied high-quality brazed plate heat exchangers to customers across North America, Europe, Southeast Asia, and the Middle East. Our annual export value of US$5–10 million reflects our commitment to quality and timely delivery. We are confident that this 30-bar, 50-plate hydraulic oil cooler will meet your most demanding cooling requirements. Contact us today for a quotation or technical support—we are ready to provide a reliable solution tailored to your system.
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