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Help CenterSelf-cleaning Filter Element for Welding Fume Collection, 100 Micron, 304 SS, 220V, PLC Auto-Cleaning, IP65
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Anping County Boli Hardware Wiremesh Products Factory, established in 1998, is a professional manufacturer specializing in filtration solutions. With an annual export value of US$5 million to US$10 million, we serve global markets including North America, South America, Europe, and Asia. Our Self-cleaning Filter Element for Welding Fume Collection is designed to deliver high-efficiency filtration and automated maintenance, reducing downtime and operational costs. Crafted from premium 304 stainless steel with a 100-micron filtration rating, it ensures reliable performance in harsh industrial environments.
This filter element integrates a PLC-controlled auto-cleaning system that removes accumulated dust and particles without manual intervention. The 220V power supply and IP65 protection rating make it suitable for both indoor and outdoor welding fume extraction systems. Below, we highlight the key features and technical specifications that set this product apart.
Key Features
- Self-cleaning mechanism: Reduces manual cleaning frequency and extends filter element lifespan.
- 304 stainless steel construction: Corrosion-resistant and durable, ideal for high-temperature welding fumes.
- 100-micron filtration: Efficiently captures coarse particles and protects downstream equipment.
- PLC auto-cleaning: Programmable cleaning cycles based on pressure differential or time, ensuring consistent airflow.
- 220V power supply: Compatible with standard industrial electrical systems.
- IP65 protection: Dust-tight and protected against water jets, suitable for demanding environments.
Technical Specifications
| Specification | Details |
| Material | 304 Stainless Steel |
| Filtration Rating | 100 Micron |
| Power Supply | 220V AC, 50/60Hz |
| Cleaning Method | PLC-controlled reverse pulse jet |
| Protection Class | IP65 |
| Operating Temperature | Up to 80°C (176°F) |
| Connections | Customizable flanges or threaded ends |
Product Advantages
- Reduced Maintenance: The PLC auto-cleaning system eliminates the need for frequent manual filter replacement, saving labor and consumable costs.
- High Efficiency: Consistently maintains low pressure drop across the filter, ensuring optimal suction performance of your welding fume extractor.
- Long Service Life: 304 stainless steel resists rust and mechanical wear, even in environments with high humidity or corrosive gases.
- Versatile Installation: Available in multiple sizes and connection types to fit most commercial and industrial fume collection systems.
- Energy Saving: Efficient cleaning reduces compressed air consumption (if used) and minimizes system downtime.
Our self-cleaning filter element is widely used in welding workshops, metal fabrication plants, automotive repair centers, and heavy machinery manufacturing. It effectively captures welding fumes, grinding dust, and other airborne particles, helping to maintain a clean working environment and comply with occupational health standards.
Trust & Reliability
With over 25 years of experience in wire mesh and filtration products, Anping County Boli Hardware Wiremesh Products Factory has built a strong reputation for quality and consistency. We export to more than 15 regions worldwide, including North America, Europe, and Southeast Asia, with annual export value exceeding US$5 million. Our products are shipped from major Chinese ports such as Tianjin, Qingdao, Shanghai, and Foshan, ensuring timely delivery. We offer customizable options and rigorous quality control to meet diverse customer requirements.
Choose our Self-cleaning Filter Element to enhance your welding fume collection system’s efficiency and reliability. Contact us today for a quote or technical consultation. We are committed to providing durable, cost-effective filtration solutions that exceed your expectations.
Frequently Asked Questions
Q1: How does the PLC auto-cleaning system work?
A: The PLC controller monitors pressure differential across the filter element. When the differential reaches a preset level, it triggers a reverse pulse jet (using compressed air or a built-in blower) to dislodge accumulated dust, restoring airflow. The cleaning cycle can also be set on a timer.
Q2: Is the filter element compatible with all welding fume extractors?
A: It is designed to be adaptable. We offer standard sizes and custom dimensions to fit most extractor housings. Please provide your current filter dimensions or model number for a compatibility check.
Q3: What is the lifespan of the 304 stainless steel filter element?
A: The lifespan depends on operating conditions and cleaning frequency. Under normal welding fume environments with proper PLC cleaning, the element can last 2–3 years or longer. The stainless steel construction resists corrosion and wear.
Q4: Can I use this filter element for other types of dust, such as grinding or cutting fumes?
A: Yes, it is suitable for dry, non-sticky particulate matter with particle sizes above 100 microns. For finer dust or sticky substances, we recommend consulting our technical team for alternative solutions.
Q5: Does the IP65 rating mean it can be used outdoors?
A: Yes, IP65 provides protection against dust ingress and low-pressure water jets, making it suitable for outdoor installations. However, avoid direct exposure to heavy rain or submersion.
Q6: What is the power consumption of the PLC cleaning system?
A: The PLC controller and solenoid valves consume minimal power (typically less than 50W). The main power requirement is for the 220V supply to the cleaning mechanism (e.g., blower or compressed air solenoid).
Q7: Do you provide warranty or after-sales support?
A: Yes, we offer a standard 12-month warranty against manufacturing defects. Technical support and spare parts are available upon request. Our team can assist with installation guidance and troubleshooting.
Q8: How should I clean the filter element if the PLC system fails?
A: In case of PLC failure, the element can be manually cleaned using compressed air from the reverse side or by gentle tapping. We recommend having a backup PLC module or contacting our service department for replacement.
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