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Help CenterWedge Wire Filter Element for Oil & Gas Separator, 0.25mm Slot, 150 PSI Working Pressure
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Welcome to Anping County Boli Hardware Wiremesh Products Factory – your trusted manufacturer of precision filtration solutions since 1998. Our Wedge Wire Filter Element for Oil & Gas Separator is engineered to deliver exceptional performance in demanding separation applications. With a 0.25mm slot and 150 PSI working pressure, this filter element ensures reliable solid-liquid separation, minimizing downtime and maximizing production efficiency. Backed by our annual export value of US$5–10 million and a global customer base across North America, South America, Europe, Asia, and more, we are committed to providing high-quality, durable products that meet the rigorous standards of the oil and gas industry.
Our wedge wire filter elements are designed with a V-shaped profile wire wound around a support structure, creating a continuous slot that is self-cleaning and resistant to clogging. The precision-engineered 0.25mm slot opening effectively captures fine particles while allowing maximum flow rates. The 150 PSI working pressure rating ensures stable operation under high-pressure conditions, making it ideal for oil and gas separators, gas scrubbers, and other filtration equipment. Each element is manufactured from high-grade stainless steel (304 or 316L) to withstand corrosive environments and high temperatures.
Key Features & Benefits
- Precision Slot Width: 0.25mm (±0.01mm tolerance) ensures accurate particle retention and consistent filtration efficiency.
- High Working Pressure: Rated for 150 PSI, suitable for medium to high-pressure separator systems.
- Self-Cleaning Design: V-shaped wedge wire prevents particles from becoming trapped between wires, reducing maintenance frequency.
- Corrosion & Heat Resistance: Available in SS304, SS316L, or custom alloys, with optional electropolished surface finish for enhanced durability.
- Customizable Dimensions: Length, diameter, and connection type (flange, threaded, or fitting) can be tailored to your specific separator vessel.
- High Flow Capacity: Open area ratio up to 60% minimizes pressure drop and maximizes throughput.
- Long Service Life: Robust construction withstands mechanical stress and thermal cycling, reducing replacement costs.
Technical Specifications
| Slot Width | 0.25 mm (0.0098 inch) |
| Working Pressure | 150 PSI (10.3 bar) |
| Material | Stainless Steel 304 / 316L (other alloys available on request) |
| Maximum Temperature | Up to 200°C (392°F) continuous |
| Connection Type | Flange (ANSI/DIN), Threaded (NPT/BSP), or custom |
| Outer Diameter | Customizable (typical range: 1 inch – 12 inches) |
| Length | Customizable (up to 6 meters per piece) |
| Surface Finish | Electropolished, pickled, or as-welded |
Why Choose Our Wedge Wire Filter Element?
- Proven Manufacturing Experience: With over 26 years of wire mesh and filter element production, we understand the nuances of oil and gas separation.
- Precision Engineering: Our advanced CNC winding machines ensure consistent slot width and uniform wire spacing, guaranteeing reliable performance.
- Rigorous Quality Control: Each filter element is pressure-tested and visually inspected before shipment to meet strict quality standards.
- Global Logistics: We ship from multiple ports (Tianjin, Qingdao, Shanghai, Foshan) to serve customers worldwide efficiently.
- Flexible Customization: Whether you need a specific length, unusual connection, or special alloy, we can produce elements to your exact specifications.
In the oil and gas industry, even a small amount of particulate contamination can cause equipment damage, production delays, and safety hazards. Our wedge wire filter element effectively removes solid impurities from the separator, protecting downstream equipment such as compressors, pumps, and valves. The 0.25mm slot is particularly effective for removing sand, scale, and other abrasive particles, while the 150 PSI rating ensures it can handle typical separator operating pressures without failure.
Compared to traditional mesh screens, the wedge wire design offers superior strength and longevity. The triangular wire profile prevents blinding and allows easy backwashing, which reduces maintenance costs and extends the element's service life. Furthermore, the smooth surface finish minimizes the risk of bacterial growth and chemical attack, making it suitable for both upstream and downstream processes.
Trusted by Global Customers
Anping County Boli Hardware Wiremesh Products Factory has been a reliable partner for clients in North America, South America, Eastern Europe, Southeast Asia, Africa, Oceania, the Middle East, and Europe. Our annual export value of US$5–10 million reflects the trust our customers place in our products. We are committed to continuous improvement, competitive pricing, and timely delivery. Whether you need a single replacement element or a large volume order for a new project, we have the capacity and expertise to meet your demands.
Contact us today to discuss your specific requirements. Our experienced sales team can provide technical drawings, quotations, and lead times promptly. Choose the Wedge Wire Filter Element for Oil & Gas Separator – a solution that combines precision, durability, and value. Let us help you optimize your separation process.
Frequently Asked Questions
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Q: What materials are available for the wedge wire filter element?
A: We offer standard stainless steel grades 304, 304L, 316, and 316L. Other alloys such as duplex stainless steel, Hastelloy, or Monel can be provided upon request. The material choice depends on the corrosiveness of the fluid and operating temperature. -
Q: Can the filter element be cleaned and reused?
A: Yes. The V-shaped wedge wire design allows effective backwashing or chemical cleaning. For heavy fouling, ultrasonic cleaning or high-pressure water jet can restore the element. Proper cleaning extends its service life significantly. -
Q: What is the maximum operating temperature for this filter element?
A: Standard stainless steel elements can operate continuously up to 200°C (392°F). For higher temperature applications, we can use special alloys or heat treatment. Please specify your temperature requirement when ordering. -
Q: How do I determine the correct slot size for my application?
A: The slot size should be smaller than the minimum particle size you want to retain. For oil and gas separators, a 0.25mm slot is common for removing sand and fines. Our technical team can help you select the optimal slot based on your fluid properties and desired separation efficiency. -
Q: What connection types are available?
A: We offer flanged (ANSI, DIN, JIS), threaded (NPT, BSP), and plain end connections. Custom adapters or end caps can also be fabricated. The element can be designed to fit into existing separator vessels with minimal modification. -
Q: Can you provide custom dimensions for non-standard vessels?
A: Absolutely. We frequently produce custom lengths, diameters, and slot configurations. Please provide your vessel drawing or detailed dimensions, and we will manufacture the element to match your specific requirements. -
Q: Is the filter element suitable for high-viscosity fluids?
A: Yes, but the pressure drop may be higher compared to low-viscosity fluids. The open area ratio of our wedge wire screen can be adjusted (e.g., by changing wire spacing) to accommodate viscous fluids. We recommend consulting with our engineers to optimize the design for your application. -
Q: What is the typical lead time for orders?
A: For standard sizes and materials, lead time is 15–20 working days. Custom orders may require 25–30 working days. We offer expedited shipping for urgent requirements. Our ports of shipment include Tianjin, Qingdao, Shanghai, and Foshan, ensuring flexible logistics.
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