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Help CenterIndustrial Wedge Wire Filter With 150μm Opening, 2.5MPa Burst Pressure, 200°C Max Temp
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As a trusted manufacturer from Anping County Boli Hardware Wiremesh Products Factory (established in 1998), we are proud to introduce our Industrial Wedge Wire Filter with 150μm Opening, 2.5MPa Burst Pressure, and 200°C Max Temp. This high-performance filter element is engineered to deliver exceptional precision and durability in demanding industrial environments. With over two decades of expertise in wire mesh manufacturing and an annual export value of US$5-10 million, we ensure that every product meets rigorous quality standards. Our wedge wire filter combines a robust V-wire design with a precise 150-micron slot opening, making it ideal for fine solid-liquid separation, high-pressure filtration, and high-temperature applications.
The core of this filter is its continuous wedge wire wound construction, which provides a strong, self-supporting structure with excellent flow characteristics. The 150μm opening (equivalent to 100 mesh) allows for efficient removal of fine particles while maintaining high debris-holding capacity. Designed to withstand a burst pressure of 2.5 MPa (approximately 362 psi) and continuous operation at temperatures up to 200°C, this filter is suitable for harsh environments such as oil and gas, chemical processing, water treatment, and food and beverage production. The V-shaped wire profile ensures non-clogging operation and easy backwashing, reducing downtime and maintenance costs.
Key Features & Advantages
- High Precision Filtration: The 150μm slot opening provides consistent particle retention, ideal for applications requiring fine filtration.
- Exceptional Strength: With a burst pressure rating of 2.5 MPa, the filter can withstand high-pressure cleaning and demanding operating conditions.
- Heat Resistance: Maximum operating temperature of 200°C allows use in hot fluid streams, steam, and thermal processes.
- Non-Clogging Design: The wedge wire profile creates a continuous slot that resists particle bridging, ensuring consistent flow and longer service life.
- Easy Maintenance: Smooth surface and self-cleaning capability enable efficient backwashing and reduce cleaning frequency.
- Customizable Options: Available in various diameters, lengths, end connections (flange, thread, or custom), and materials (304 or 316L stainless steel).
- Corrosion Resistance: Stainless steel construction provides excellent resistance to rust, chemicals, and environmental degradation.
Technical Specifications
| Parameter | Value |
|---|---|
| Slot Opening | 150 μm (0.15 mm) |
| Burst Pressure | 2.5 MPa (362 psi) |
| Max Operating Temperature | 200°C (392°F) |
| Filtration Grade | 150 micron |
| Material | SS304 / SS316L (customizable) |
| Wire Profile | V-shaped wedge wire |
| Support Structure | Continuous wound with longitudinal rods |
| End Connections | Flange, thread, or custom |
This filter is manufactured using advanced CNC winding machines, ensuring consistent slot width and uniform strength across the entire element. The absence of sharp edges and the smooth surface finish reduce particle adhesion, making it ideal for applications where hygiene is critical, such as food processing and pharmaceutical filtration. The 150μm opening is carefully selected to balance flow rate and particle retention, offering an optimal solution for many industrial processes.
Benefits for Your Application
- Increased Uptime: The robust construction and easy cleaning minimize filter replacement frequency, reducing operational interruptions.
- Enhanced Product Quality: Consistent 150-micron filtration removes unwanted solids, ensuring higher purity of final products.
- Cost Savings: Long service life and low maintenance lower total cost of ownership compared to other filter types.
- Versatility: Suitable for a wide range of fluids including water, oils, chemicals, and high-temperature gases.
- Custom Fit: We can tailor dimensions, connection types, and materials to match your existing equipment.
Backed by Anping County Boli Hardware Wiremesh Products Factory – a company with over 25 years of manufacturing experience, exporting to North America, South America, Europe, Southeast Asia, Africa, Oceania, the Middle East, and domestic markets. We ship from major ports including Tianjin, Qingdao, Shanghai, and Foshan. Our annual export value of US$5-10 million reflects the trust our global customers place in our products. Each wedge wire filter is rigorously inspected before shipment to ensure it meets the specified burst pressure, temperature, and opening tolerance. We offer competitive pricing, prompt delivery, and technical support to help you select the right filter for your process.
Contact us today to discuss your specific requirements. Our engineering team can provide recommendations for custom designs, including alternative slot sizes, materials, and end connections. Whether you need a standard filter element or a complex custom assembly, we are committed to delivering high-quality, reliable solutions that enhance your filtration efficiency.
Frequently Asked Questions
Q1: What materials are available for the wedge wire filter?
A: We offer stainless steel 304 and 316L as standard options. Other materials such as duplex stainless steel or Hastelloy can be provided upon request.
Q2: Can the slot opening be customized for finer or coarser filtration?
A: Yes, we can manufacture wedge wire filters with slot openings ranging from 50 microns to several millimeters. Please contact us with your required filtration grade.
Q3: How do I clean the filter when it becomes clogged?
A: The V-wire design allows for effective backwashing. You can use reverse flow of water or air, or chemical cleaning depending on the application. The smooth surface minimizes particle adhesion.
Q4: What is the typical lifespan of this filter?
A: Lifespan depends on operating conditions, but with proper maintenance and backwashing, our wedge wire filters can last several years in many applications. The robust construction resists wear and corrosion.
Q5: Do you provide certificates of material or pressure testing?
A: Yes, we can provide material certificates, pressure test reports, and other relevant documentation upon request. Please specify your requirements when placing an order.
Q6: Can the filter be used in food processing applications?
A: Yes, our 316L stainless steel option is suitable for food contact. The smooth surface and non-clogging design meet hygiene standards. We can also provide surface finishes as required.
Q7: What is the minimum order quantity (MOQ)?
A: MOQ depends on the size and complexity. For standard sizes, we accept small quantities for testing. Custom designs may require a minimum order. Please contact us for details.
Q8: How long does delivery take?
A: For standard products, delivery is typically 15-25 days after order confirmation. Customized items may take 25-40 days depending on the complexity. We ship from multiple ports to optimize logistics.
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