Wedge Wire Sieve Bend Screen for Coal Washing Plant 0.5mm Split Conical
Product Spotlights
With over two decades of specialized manufacturing experience, Anping County Boli Hardware Wiremesh Products Factory (established 1998) proudly introduces our premium Wedge Wire Sieve Bend Screen for Coal Washing Plant – 0.5mm Split Conical. This high-precision screening solution is engineered to enhance dewatering and classification efficiency in coal preparation, delivering consistent performance under harsh operating conditions. Our factory's annual export value of US$5–10 million reflects global trust in our quality and reliability.
The 0.5mm split conical design ensures optimal material flow and minimal blinding, making it ideal for fine coal recovery and slurry separation. Manufactured from premium stainless steel (304/316L) with V-shaped wedge wire profiles, this screen offers exceptional wear resistance and long service life. Each panel is custom-fabricated to fit existing sieve bend frames, ensuring seamless integration into your coal washing circuit.
Key Features & Technical Specifications
- Slot Accuracy: ±0.05mm tolerance ensures precise classification of fine coal particles.
- Non-Clogging Design: V-shaped wedge wire creates a self-cleaning effect, reducing downtime.
- High Open Area: Up to 40% open area maximizes throughput while maintaining separation efficiency.
- Split Conical Structure: Facilitates easy installation and replacement; no need to dismantle entire screen deck.
- Reinforced Support Rods: Heavy-duty round or flat bars provide structural integrity under high load.
| Parameter | Specification |
|---|---|
| Slot Size | 0.5 mm (can be customized from 0.2 to 6 mm) |
| Wire Profile | Wedge wire (V-shaped) |
| Material Grade | SS304, SS316L, or other alloys upon request |
| Panel Dimensions | Customizable (typical width: 600–1200 mm, length: 1000–2500 mm) |
| Curvature Radius | Customizable split conical shape |
| Support Rod Diameter | 6–12 mm, depending on load requirement |
| Surface Finish | Pickled and passivated for corrosion resistance |
Benefits for Your Coal Washing Plant
- Enhanced Dewatering: The 0.5mm slot effectively removes moisture from fine coal, lowering product moisture content by up to 3%.
- Reduced Maintenance: Split conical design allows quick panel replacement without welding, cutting downtime by 50%.
- Cost Efficiency: Longer service life (2–3 times vs. traditional punched plate) reduces replacement frequency and total cost of ownership.
- Custom Fit: Each screen is manufactured to your exact sieve bend radius and frame dimensions, ensuring zero leakage.
- Versatile Application: Suitable for coal washing, dewatering, classification, and heavy media recovery.
Why Choose Anping Boli?
As a factory-direct manufacturer since 1998, we control every step of production – from wire drawing to final assembly. Our annual export value of US$5–10 million to markets across North America, South America, Europe, Asia, Africa, and Oceania is a testament to consistent quality. We ship from multiple ports (Tianjin, Qingdao, Shanghai, Foshan) to reduce logistics costs. Every screen undergoes strict inspection for slot size, curvature, and welding strength before packaging. We also offer free sample testing and technical support to help you select the optimal screen specification. Contact us today for a quote or to discuss your custom requirements – we are committed to delivering screens that maximize your plant's productivity.
Frequently Asked Questions
-
Q: What is the difference between a wedge wire sieve bend screen and a flat screen?
A: A sieve bend screen has a curved surface that allows material to slide across the slots at an angle, improving separation efficiency and reducing blinding. The split conical design further facilitates installation and maintenance. -
Q: Can you customize the slot size for different coal sizes?
A: Yes, we offer slot sizes from 0.2 mm to 6 mm. The 0.5 mm slot is standard for fine coal washing, but we can adjust based on your particle size distribution. -
Q: How long does the screen typically last in a coal washing plant?
A: Service life depends on operating conditions (abrasion, pH, load). Our wedge wire screens typically last 1–3 years, outperforming conventional screens by 2–3 times due to the wear-resistant stainless steel and robust welding. -
Q: Is the screen easy to replace?
A: Yes, the split conical design allows the panel to be bolted or clamped onto the existing frame without welding. Replacement can be done by a single worker in under 30 minutes. -
Q: Do you provide installation guidance?
A: We provide detailed drawings and installation instructions with each shipment. Our technical team is also available for online support. -
Q: What is the minimum order quantity?
A: MOQ is 1 piece for samples or small trial orders. For production orders, we recommend at least 5–10 pieces to optimize manufacturing cost. -
Q: Can you produce screens with a frame or just the wedge wire panel?
A: We supply both the bare wedge wire panel and the complete panel with frame (carbon steel or stainless steel frame). Let us know your preference. -
Q: How do you ensure the slot size accuracy?
A: Each panel is measured using optical inspection tools. We maintain a tolerance of ±0.05 mm, ensuring consistent classification performance.
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