PLC Controlled Automatic Filter Screen Accessories for Coal Washing, 50Hz, IP65 Rated
Product Spotlights
As a leading manufacturer with over 25 years of experience in the wire mesh industry, Anping County Boli Hardware Wiremesh Products Factory proudly presents our PLC Controlled Automatic Filter Screen Accessories for Coal Washing. Designed to meet the rigorous demands of coal preparation plants, this advanced filtration system integrates PLC control for precise automation, operates at 50Hz, and is rated IP65 for reliable performance in harsh environments. Our products are engineered to enhance your coal washing efficiency while reducing maintenance costs and downtime.
Key Features & Technical Specifications
- PLC Controlled Automation: The system uses a programmable logic controller for automatic screen cleaning cycles, ensuring consistent filtration without manual intervention. This reduces labor costs and minimizes human error.
- Heavy-Duty Construction: Filter screens are made from high-quality stainless steel, offering excellent corrosion resistance and long service life even in abrasive coal washing environments.
- IP65 Protection Rating: The control box and electrical components are fully sealed against dust and water jets, making the system suitable for outdoor or wet installations.
- 50Hz Operation: Optimized for standard 50Hz power supply networks, ensuring stable performance and compatibility with global industrial infrastructure.
- High Filtration Efficiency: The automatic backwash mechanism removes trapped solids without interrupting the filtration process, maintaining high throughput and water quality.
- Customizable Configurations: Available in various mesh sizes, dimensions, and connection types to match specific coal washing equipment and flow rates.
| Parameter | Specification |
|---|---|
| Control System | PLC (Programmable Logic Controller) with touch screen interface (optional) |
| Power Supply | 380V / 50Hz (3-phase) – other voltages available upon request |
| Protection Class | IP65 (control cabinet) |
| Filter Material | Stainless steel 304/316 / Wedge wire / Perforated metal |
| Filtration Precision | 0.5 mm – 5 mm (customizable) |
| Operating Temperature | -10°C to +60°C |
| Backwash Method | Automatic differential pressure / time-controlled |
Benefits for Your Coal Washing Operation
- Enhanced Productivity: Automatic cleaning eliminates the need for manual screen washing, allowing continuous operation and higher throughput.
- Lower Maintenance Costs: Durable stainless steel screens and robust PLC components reduce wear and tear, extending service intervals and cutting spare part expenses.
- Improved Water Quality: Consistent filtration removes fine coal particles and impurities, helping you meet environmental discharge standards and recycle process water efficiently.
- Energy Savings: The PLC-controlled backwash is triggered only when necessary, reducing water and energy consumption compared to traditional fixed-interval systems.
- Easy Integration: Compact design with standard flanges makes retrofit or new installation straightforward. Our engineers can assist with custom adaptations for your specific equipment.
We understand that every coal washing plant has unique requirements. That's why our PLC Controlled Automatic Filter Screen Accessories are offered with flexible customization options – from mesh size to electrical configuration. Our team of experienced technicians will work closely with you to ensure the solution perfectly fits your site conditions.
Why Choose Boli?
Anping County Boli Hardware Wiremesh Products Factory has been a trusted manufacturer since 1998, with an annual export value of US$5–10 Million. Our products are shipped to major ports including Tianjin, Qingdao, Shanghai, and Foshan, serving markets across North America, South America, Europe, Southeast Asia, Africa, Oceania, the Middle East, and more. With decades of expertise in wire mesh and filtration solutions, we have built a reputation for reliable quality, on-time delivery, and responsive customer service. Every unit undergoes strict quality control before leaving our factory, ensuring you receive a product that performs flawlessly in demanding coal washing environments. Contact us today to discuss your requirements and receive a competitive quote.
Frequently Asked Questions
-
Q: What is the typical lifespan of the filter screen?
A: The lifespan depends on the material selected and the abrasiveness of the coal slurry. With stainless steel 304/316 screens, you can expect 2–5 years of continuous service under normal conditions. We offer replacement screens as well. -
Q: Can the PLC control system be integrated with an existing plant SCADA?
A: Yes, our PLC can be equipped with communication modules (e.g., Modbus, Profibus) for remote monitoring and integration. Please specify your requirements when ordering. -
Q: What is the maximum flow rate your filter can handle?
A: Flow rates vary by model and screen size. Standard units range from 50 m³/h to 500 m³/h. Custom designs can handle higher capacities. We will recommend the optimal size based on your needs. -
Q: Do you provide installation support?
A: We offer detailed installation manuals and video guides. For large projects, on-site technical supervision can be arranged at an additional cost. -
Q: Is the filter suitable for other applications besides coal washing?
A: Yes, the same design can be used for sand & gravel washing, mining dewatering, food processing, and chemical filtration. The material and mesh can be adjusted accordingly. -
Q: What is the warranty period?
A: We provide a standard 12-month warranty against manufacturing defects. Extended warranty options are available upon request. -
Q: How do I choose the right mesh size?
A: The mesh size depends on the particle size you need to remove. For coal washing, common sizes are 0.5mm, 1mm, 2mm, and 3mm. Send us a sample of your slurry for a free recommendation. -
Q: Can I get a sample before placing a bulk order?
A: Yes, we can provide small sample units for testing. Please contact our sales team to discuss the terms.
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