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Help CenterDisc Vacuum Filter With Technical Training 12-Month Service Free Spare Parts Supply
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Anping County Boli Hardware Wiremesh Products Factory, established in 1998, is a professional manufacturer with an annual export value of US$5 million to US$10 million. Our Disc Vacuum Filter is designed for efficient solid-liquid separation in demanding industrial environments. What sets this product apart is not only its robust construction and reliable performance, but also the comprehensive support package: technical training, 12-month after-sales service, and free spare parts supply. This ensures your operation runs smoothly with minimal downtime, maximizing your return on investment.
Key Features & Technical Specifications
- High Filtration Efficiency – The disc design provides a large filtration area in a compact footprint, achieving up to 90% solid recovery rate under optimal conditions.
- Low Energy Consumption – Optimized vacuum system and automatic cake discharge reduce power usage by 20% compared to traditional drum filters.
- Automated Operation – PLC-controlled system with touch screen interface allows easy start-up, monitoring, and parameter adjustment.
- Modular Construction – Disc segments are interchangeable, simplifying maintenance and reducing spare part inventory.
- Corrosion-Resistant Materials – Available in carbon steel with anti-corrosion coating or stainless steel, suitable for acidic and alkaline slurries.
- Customizable Filter Media – Choose from polypropylene, polyester, or stainless steel mesh according to particle size and chemical compatibility.
| Parameter | Value |
|---|---|
| Model | BL-DVF series |
| Filtration Area | 5 – 200 m² (customizable) |
| Disc Diameter | 1 – 3.6 m |
| Operating Vacuum | -0.04 to -0.08 MPa |
| Motor Power | 2.2 – 55 kW |
| Discharge Moisture | 10% – 20% (depending on material) |
Benefits to Your Business
- Reduced Operational Costs – Lower energy consumption and minimal maintenance requirements cut your total cost of ownership.
- Enhanced Product Quality – Consistent cake thickness and moisture content improve downstream processing.
- Easy Integration – Compact design fits into existing plant layouts with minimal modifications.
- Peace of Mind – Our 12-month service includes remote troubleshooting, on-site visits if needed, and free spare parts during the warranty period.
- Skilled Team – Technical training covers operation, maintenance, and troubleshooting, ensuring your staff can handle the equipment confidently.
With over 25 years of manufacturing experience, we have shipped thousands of filtration units to clients across North America, South America, Europe, Southeast Asia, Africa, and the Middle East. Our disc vacuum filters are trusted by mining companies, chemical plants, and wastewater treatment facilities for their rugged reliability and superior performance. We ship from Tianjin, Qingdao, Shanghai, and Foshan ports, ensuring fast and cost-effective logistics.
Invest in quality and service. Contact us today to discuss your specific filtration requirements and learn how our Disc Vacuum Filter with technical training and free spare parts can boost your productivity. Our team is ready to provide a tailored solution that fits your process and budget.
Frequently Asked Questions
Q1: What is the working principle of a disc vacuum filter?
A: A disc vacuum filter uses a rotating disc submerged in a slurry tank. Vacuum is applied inside the disc, drawing liquid through the filter media while solids accumulate on the surface. The cake is then scraped off or discharged by air blowback.
Q2: What materials can be filtered with this equipment?
A: It is suitable for a wide range of slurries, including mineral concentrates, coal slime, chemical precipitates, food processing waste, and municipal sludge. The filter media can be selected based on particle size and chemical properties.
Q3: Do you provide technical training for the operators?
A: Yes, we offer comprehensive technical training that covers installation, start-up, operation, routine maintenance, and troubleshooting. Training can be conducted remotely or on-site, depending on your needs.
Q4: What is included in the 12-month service?
A: The 12-month service includes free technical support via phone/email, remote diagnostics, spare parts replacement (wear and tear items excluded), and one on-site visit if major issues arise. Detailed terms are provided in the sales contract.
Q5: Which spare parts are supplied free of charge?
A: During the warranty period, we provide free replacement for any defective parts under normal use, including filter cloths, seals, bearings, and vacuum hoses. Consumables like filter cloths are subject to a separate agreement.
Q6: How long does the filter media last?
A: The lifespan of filter media depends on the abrasive nature of the slurry and operating conditions. Typically, polypropylene cloth lasts 3-6 months, while stainless steel mesh can last 1-2 years. We recommend periodic inspection and replacement.
Q7: Can the disc vacuum filter be customized for my specific application?
A: Absolutely. We offer customization of disc diameter, number of discs, filtration area, material of construction, and control system. Contact our engineering team with your process parameters for a tailored solution.
Q8: What is the typical delivery time?
A: Standard models can be shipped within 30-45 days after order confirmation. Customized units may require 60-70 days depending on complexity. We ship from multiple ports in China to minimize transit time.
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