18-Degree Sector Plate for Vacuum Filter in Mining Dewatering, High Strength, Long Service Life
Product Spotlights
Anping County Boli Hardware Wiremesh Products Factory, established in 1998, presents our 18-Degree Sector Plate for Vacuum Filter — a critical component engineered for high-performance mining dewatering operations. With over two decades of manufacturing expertise and an annual export value of US$5–10 million, we deliver sector plates that combine exceptional strength with extended service life, ensuring reliable solid-liquid separation in the most demanding underground and surface mining environments. Our plates are designed to minimize downtime and maximize filtration efficiency, making them a trusted choice for mineral processing plants worldwide.
Key Features & Technical Specifications
- Precision 18° Angle Design: Optimized for even cake distribution and maximum vacuum utilization, reducing moisture content in dewatered solids.
- High-Strength Construction: Manufactured from heavy-duty steel with optional reinforcement layers, capable of withstanding high pressure and abrasive slurry.
- Extended Service Life: Surface treatments (e.g., anti-rust coating, hardening) are available to resist corrosion and wear, significantly prolonging operational cycles.
- Customizable Dimensions: Plate thickness, width, and overall size can be tailored to fit various vacuum filter models (e.g., disc filters, drum filters).
- Seamless Integration: Designed to match standard filter sector mounting systems, enabling quick replacement without modification.
- Enhanced Filtration Performance: The 18° sector shape promotes uniform cake formation, reducing blinding and improving throughput.
| Parameter | Specification |
|---|---|
| Angle | 18° (±0.5° tolerance) |
| Material Options | Carbon steel, stainless steel, alloy steel (customizable) |
| Thickness Range | 2 mm – 8 mm (depending on application) |
| Surface Treatment | Zinc plating, powder coating, plain (optional) |
| Applicable Filters | Disc vacuum filters, rotary drum filters, pan filters |
| Industry | Mining (coal, iron ore, copper, gold, etc.), mineral processing |
Advantages & Customer Benefits
- Reduced Operating Costs: Longer service life means fewer replacements and lower maintenance expenses. Our plates are engineered to withstand harsh slurry conditions, reducing the frequency of change-outs.
- Higher Dewatering Efficiency: The 18° sector geometry promotes optimal cake discharge and vacuum seal, leading to lower moisture content in final product — a critical factor for downstream processing and transportation.
- Minimal Downtime: Precision fit and robust construction ensure trouble-free installation and operation, keeping your filter system running at peak performance.
- Wide Compatibility: Our sector plates are available in multiple sizes and can be adapted to fit most major vacuum filter brands, offering flexibility for existing plants.
- Consistent Quality: Each plate undergoes strict dimensional inspection and strength testing before shipment, guaranteeing uniform performance across batches.
Trust & Reliability
As a manufacturer with more than 25 years of experience (since 1998), Anping County Boli Hardware Wiremesh Products Factory has supplied sector plates to customers across North America, South America, Eastern Europe, Southeast Asia, Africa, Oceania, the Middle East, and other regions. Our annual export value of US$5–10 million reflects the confidence global buyers place in our products. We ship from major Chinese ports including Tianjin, Qingdao, Shanghai, and Foshan, ensuring timely delivery. Whether you need a standard design or a fully customized solution, our engineering team is ready to support your specific dewatering requirements. Contact us today to discuss your project and experience the durability that only decades of metallurgical expertise can provide.
Frequently Asked Questions (FAQ)
-
Q: What is the typical service life of your 18-degree sector plate?
A: Service life depends on the specific slurry composition and operating conditions. With proper material selection and optional surface treatments, the plates can last from 12 to 24 months or longer in moderate abrasive environments. We recommend regular inspection to maximize lifespan. -
Q: Can you provide custom dimensions or angle variations?
A: Yes, we offer customization in plate thickness, width, length, and even minor angle adjustments (±1°) based on your filter system specifications. Please provide your current filter model or drawings for a tailored solution. -
Q: What materials are available for the sector plate?
A: Standard options include carbon steel, stainless steel (304, 316), and alloy steel. For extremely corrosive or high-temperature applications, we can recommend special alloys. Contact our sales team for guidance. -
Q: Are these plates compatible with leading vacuum filter brands?
A: Our plates are designed to fit most common disc and drum vacuum filters. We have successfully supplied replacement sector plates for OEM equipment from Peterson, Eimco, Andritz, and others. Send us your existing part dimensions for compatibility check. -
Q: Do you offer samples before bulk order?
A: Yes, sample orders are welcome. We can produce a single plate or a small batch for testing. Sample cost is negotiable, and lead time is typically 7–15 days depending on complexity. -
Q: What is the minimum order quantity (MOQ)?
A: For standard sizes, MOQ is 10 pieces. For custom designs, MOQ may vary. We are flexible and can discuss smaller quantities for first-time cooperation. -
Q: How do you ensure the quality of the sector plates?
A: We follow a strict quality control process: material inspection, dimensional check using precision tools, and a final visual inspection. A test report can be provided with each shipment upon request. -
Q: What is the typical lead time for production?
A: For standard specifications, lead time is 15–20 working days after order confirmation. Custom orders may require 20–30 working days. Urgent orders can be expedited subject to our production schedule.
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