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Help CenterIndustrial Stainless Steel Disc Filter for Chemical Processing and Pharmaceutical Filtration
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Industrial Stainless Steel Disc Filter – engineered for rigorous chemical processing and pharmaceutical filtration applications. As a leading manufacturer since 1998, Anping County Boli Hardware Wiremesh Products Factory combines decades of wire mesh expertise with precision fabrication to deliver disc filters that meet the highest standards of durability and performance. Our filters are designed to provide consistent, high-efficiency solid-liquid separation, ensuring product purity and process reliability in demanding environments.
Each disc filter is crafted from premium stainless steel (304 or 316L) to resist corrosion, high temperatures, and aggressive chemicals. The unique disc structure offers a large filtration area within a compact footprint, reducing pressure drop and extending service life. Whether you need to clarify pharmaceutical intermediates or remove particulates from chemical slurries, our disc filters deliver exceptional results.
Key Features & Benefits
- Superior Corrosion Resistance: Made from 304/316L stainless steel, ideal for acidic, alkaline, and solvent-based fluids.
- High Filtration Efficiency: Precision-woven or sintered mesh provides accurate particle retention from 1 micron up to 500 microns.
- Easy to Clean & Reusable: Smooth surface finish and backwashable design minimize downtime and consumable costs.
- Customizable Dimensions: Diameter, thickness, and connection types (flange, thread, clamp) can be tailored to your equipment.
- Wide Temperature & Pressure Range: Operates reliably from -20°C to 200°C, with pressure ratings up to 10 bar (higher available on request).
- Pharmaceutical Grade Option: Electropolished surface and passivation available for cGMP compliance.
Technical Specifications
| Parameter | Standard Range | Custom Options |
|---|---|---|
| Material | SS304, SS316L | SS316Ti, Duplex (upon request) |
| Filtration Area | 0.1 – 5 m² per disc | Larger areas available |
| Mesh Count | 20 – 500 mesh | Sintered metal powder media |
| Operating Pressure | Up to 10 bar | High-pressure version (20 bar) |
| Temperature Range | -20°C to 200°C | High-temp seals (250°C) |
| Connection Type | Flange, Thread, Clamp | Custom end connections |
| Surface Finish | Pickled & passivated | Electropolished (Ra ≤ 0.8μm) |
Application Advantages
In chemical processing, our disc filters effectively remove catalyst fines, precipitates, and other solids from reaction mixtures, protecting downstream equipment and improving product quality. For pharmaceutical filtration, they meet stringent hygiene requirements, with no dead zones and easy sterilization (autoclavable or CIP/SIP capable). The robust construction minimizes leakage risks and ensures long-term reliability even under cyclic pressure and temperature changes.
Compared to traditional cartridge or bag filters, the disc design offers lower replacement frequency and reduced waste. The simple stacking structure allows quick assembly and disassembly, saving labor time. Many customers have reported a 30% increase in filtration throughput after switching to our stainless steel disc filters.
With over 25 years of manufacturing experience, Anping County Boli Hardware Wiremesh Products Factory guarantees consistent quality. Our annual export value of US$5–10 million and shipments to global markets (North America, Europe, Southeast Asia, Middle East, Africa, etc.) demonstrate our capability to serve diverse industrial needs. Every disc filter undergoes rigorous inspection for dimensional accuracy, mesh integrity, and pressure resistance before leaving our factory.
We understand that filtration is critical to your process. That's why we offer free samples for testing, and our engineering team can provide design recommendations based on your specific fluid properties and operating conditions. Contact us today to discuss your requirements – we're ready to support your next project with reliable, high-performance stainless steel disc filters.
Frequently Asked Questions
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Q: What micron sizes are available for the disc filter?
A: Our standard filtration precision ranges from 1 micron to 500 microns. Finer or coarser options can be produced upon request. -
Q: Can the disc filter withstand high temperatures and pressures?
A: Yes, standard versions operate up to 200°C and 10 bar. With special seals and reinforced construction, higher parameters are achievable. -
Q: How do I clean the filter?
A: The disc filter is backwashable (reverse flow) and can also be cleaned ultrasonically or chemically. The smooth surface prevents particle adhesion. -
Q: Is the filter suitable for food or pharmaceutical applications?
A: Absolutely. We offer electropolished surfaces and can provide material certificates to comply with cGMP, FDA, and other regulations. -
Q: What is the typical lead time?
A: Standard sizes ship within 15–20 working days. Customized orders may require 25–35 days, depending on complexity. -
Q: Do you provide samples for testing?
A: Yes, we offer free samples for evaluation (shipping cost may apply). Contact our sales team to arrange. -
Q: Can I get a custom disc diameter or connection type?
A: Definitely. We can manufacture discs from 100mm to 1000mm diameter, and adapt to flange, thread, or clamp connections as per your drawing. -
Q: What certifications do you have?
A: As a manufacturer, we follow strict internal quality control. Specific certifications (e.g., material test reports, pressure test certificates) can be provided upon request.
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