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Help CenterCorrugated Filter Element 1-100 Micron Adjustable Filtration Precision for Oils
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Welcome to Anping County Boli Hardware Wiremesh Products Factory – a trusted manufacturer since 1998 with annual export value exceeding US$5 million. Our Corrugated Filter Element 1-100 Micron Adjustable Filtration Precision for Oils is engineered to deliver exceptional performance in demanding oil filtration applications. With a corrugated design that maximizes surface area, this filter element offers precise and adjustable filtration from 1 to 100 microns, ensuring optimal removal of contaminants while maintaining high flow rates. Whether you need fine polishing or coarse straining, our product adapts to your specific requirements, making it a versatile solution for hydraulic, lubricating, transformer, and industrial oil systems.
Backed by decades of manufacturing expertise and a global customer base across North America, Europe, Asia, and more, we combine quality materials with advanced production techniques to deliver filter elements that outperform standard alternatives. The corrugated structure not only increases dirt holding capacity but also extends service life, reducing downtime and maintenance costs. Read on to discover how our filter element can enhance your oil filtration efficiency.
Key Features & Technical Specifications
- Adjustable Filtration Precision: The micron rating can be customized between 1 and 100 microns, allowing you to match the exact cleanliness level required for your oil system.
- High Surface Area Corrugated Design: Pleated media increases effective filtration area by up to 50% compared to flat filters, resulting in lower pressure drop and higher dirt holding capacity.
- Robust Construction: Outer support layer and end caps are made from stainless steel or galvanized steel, providing excellent corrosion resistance and mechanical strength even under high differential pressure.
- Versatile Compatibility: Available in standard lengths (10, 20, 30, 40 inches) and outer diameters, fitting most common filter housings. Custom sizes can be produced upon request.
- Efficient Oil Filtration: Suitable for a wide range of oils including hydraulic oil, lubricating oil, gear oil, transformer oil, quenching oil, and more. Removes particles, sludge, and oxidation byproducts.
- Low Maintenance: Extended service life reduces replacement frequency. The filter element can be cleaned and reused in some configurations (depending on media type).
- Sealing Options: Equipped with O-rings or gaskets made from NBR, Viton, or silicone to ensure leak-free installation and compatibility with different fluids.
| Parameter | Standard Range |
|---|---|
| Filtration Micron Rating | 1 – 100 µm (adjustable) |
| Media Material | Stainless steel wire mesh, fiberglass, or cellulose (optional) |
| End Cap Material | Stainless steel 304/316, galvanized steel, or carbon steel |
| Outer Diameter | 2.5, 3.0, 4.0, 6.0 inches (others available) |
| Length | 10, 20, 30, 40 inches (custom up to 72 inches) |
| Maximum Operating Temperature | 120°C (248°F) – higher on request |
| Maximum Differential Pressure | 3.5 bar (50 psi) – with support core |
| Sealing Type | O-ring (NBR, Viton, silicone) or gasket |
Advantages & Customer Benefits
- Cost Savings: The adjustable filtration precision means you can use one filter element for multiple applications, reducing inventory and procurement costs.
- Enhanced Equipment Protection: Clean oil extends the life of pumps, valves, and hydraulic components by preventing abrasive wear and clogging.
- Energy Efficiency: Lower pressure drop across the filter reduces pump energy consumption, contributing to overall system efficiency.
- Environmentally Friendly: Reusable media options (stainless steel mesh) minimize waste generation, supporting sustainable operations.
- Easy Installation: Standard end cap configurations ensure compatibility with most existing housings, with no modification required.
Our corrugated filter elements are manufactured under strict quality control, with each unit tested for integrity and filtration performance. We offer customizable options such as special micron ratings, non-standard sizes, and alternative seal materials to meet your unique requirements. Whether you are upgrading an existing system or designing a new one, our technical team can assist in selecting the optimal filter element for your oil filtration needs.
Frequently Asked Questions (FAQ)
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Q1: How do I adjust the filtration precision of this filter element?
A: The micron rating is determined during manufacturing. You can specify the desired micron level (1-100 µm) when ordering. We manufacture the element with the corresponding media to achieve that precision. The term “adjustable” refers to the available range, not an on-site adjustment. -
Q2: Can this filter element be used for water or other fluids?
A: While designed primarily for oils, it can also be used for compatible fluids such as coolants, emulsions, and hydraulic fluids. Consult our technical team for fluid compatibility. -
Q3: What is the expected service life of the filter element?
A: Service life depends on operating conditions, oil contamination level, and micron rating. Typically, our corrugated elements last 3000-6000 hours in hydraulic systems. Regular monitoring of differential pressure indicates when replacement is needed. -
Q4: Is the filter element washable and reusable?
A: If made with stainless steel wire mesh media, it can be cleaned and reused several times. Fiberglass or cellulose media are disposable. Please specify your preference when ordering. -
Q5: What are the available end cap configurations?
A: We offer standard end caps with O-ring groove, flat gasket, or open end (for double open-end housings). Custom designs are available upon request. -
Q6: Do you provide samples before bulk order?
A: Yes, we can supply samples for evaluation. Sample cost is negotiable, and shipping charges apply. OEM/ODM orders are also welcome. -
Q7: What packaging is used for export?
A: Each filter element is individually wrapped in plastic, then packed in sturdy cartons with foam protection. For larger orders, we use wooden pallets or crates to ensure safe transit.
Why Choose Anping Boli Hardware Wiremesh Products Factory?
Since 1998, we have been dedicated to manufacturing high-quality wire mesh and filtration products. With annual export value between US$5-10 million, we serve markets across North America, South America, Europe, Asia, Africa, and Oceania. Our factory is located in Hengshui, Hebei – the wire mesh capital of China – giving us access to premium raw materials and skilled labor. We ship from major ports including Tianjin, Qingdao, Shanghai, and Foshan, ensuring timely delivery worldwide.
Every Corrugated Filter Element undergoes rigorous inspection to meet international standards. Our experienced team provides technical support, custom solutions, and competitive pricing. We are committed to helping you achieve cleaner oil, longer equipment life, and reduced operational costs. Contact us today to discuss your filtration requirements and request a quote or sample.
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