5 Axis Gantry CNC Machining for Large Gear & Gear Housing Parts
Product Spotlights
Henan San Kuang Machinery Technology Co., Ltd. specializes in high-precision 5-axis gantry CNC machining for large gear and gear housing components. With over a decade of experience and a factory spanning 10,000-30,000 square meters, we deliver robust solutions for demanding industrial applications. Our advanced 5-axis gantry centers ensure tight tolerances and complex geometries, enabling seamless integration of large gears into heavy machinery. Whether you need custom gear housings for mining, wind energy, or marine gearboxes, our team provides engineering support and reliable quality control.
Key Features & Technical Specifications
- 5-Axis Simultaneous Machining: Reduces setups and improves accuracy for complex gear profiles and housing surfaces.
- Large Work Envelope: Accommodates parts up to 10 meters in length and 3 meters in diameter (customizable upon request).
- High Rigidity Gantry Structure: Minimizes vibration during heavy cutting, ensuring consistent surface finish.
- Advanced CNC Control: Siemens or Fanuc systems with 5-axis interpolation for helical gears, bevel gears, and intricate housing cavities.
- Material Versatility: Processes steel, cast iron, stainless steel, aluminum, and high-strength alloys.
- Quality Assurance: In-process inspection using CMM and laser trackers; certifications include ISO9001, ISO14001, and OHSAS18001.
| Parameter | Value |
| Max Workpiece Weight | 50,000 kg |
| Positioning Accuracy | ±0.005 mm (optional) |
| Spindle Speed | Up to 6,000 rpm |
| Max Cutting Feed Rate | 15,000 mm/min |
| Surface Finish | Ra 0.8 – 3.2 μm |
Customer Benefits
- Cost Efficiency: Reduced machining time and fewer secondary operations lower overall production costs.
- Design Flexibility: 5-axis capability allows undercuts, helix angles, and complex internal features without special fixtures.
- Consistent Quality: Statistical process control and traceable inspection reports ensure part-to-part repeatability.
- Faster Time-to-Market: Our experienced team (51-100 employees) streamlines programming and production to meet urgent deadlines.
Trust & Reliability
Since 2014, Henan San Kuang has served global markets including North America, Europe, Southeast Asia, and the Middle East, with annual export value between US$2.5 million and US$5 million. We ship major ports like Shanghai, Qingdao, and Tianjin. Our factory holds multiple certifications (ISO9001, ISO14001, OHSAS18001, and others) demonstrating commitment to quality, environment, and safety. For large gear and gear housing machining projects, you can rely on our engineering expertise and rigorous quality control. Contact us today for a quotation or technical consultation.
Frequently Asked Questions
-
Q: What is the maximum size of gear housing you can machine?
A: Our standard capacity is up to 10 meters in length and 3 meters in diameter. Larger sizes can be discussed on a project basis. -
Q: Can you machine gears with helical teeth?
A: Yes, our 5-axis gantry CNC can produce helical, spur, bevel, and custom gear profiles with high precision. -
Q: What materials are suitable for your machining?
A: We work with steel, cast iron, ductile iron, aluminum, stainless steel, and various alloys. Please specify your material requirements. -
Q: Do you provide heat treatment after machining?
A: We can coordinate with partners for heat treatment, but it is not an in-house service. Please inquire for details. -
Q: What is your typical lead time for large gear housings?
A: Lead time depends on complexity and quantity, typically 4-8 weeks from order confirmation. -
Q: How do you ensure quality for large parts?
A: We use CMM and laser tracker for in-process inspection, and provide a full dimensional report with each shipment. -
Q: Can you handle single-piece prototypes?
A: Yes, we accept both prototypes and mass production volumes. Our flexible setup minimizes reprogramming costs. -
Q: What ports do you ship from?
A: Our main ports are Shanghai, Qingdao, Tianjin, and Lianyungang. We can arrange door-to-door logistics upon request.
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