Heavy Duty Hook-strip Composite Shaker Screen 40-100 Mesh Welded Frame for Mining
Product Spotlights
As a leading manufacturer from Anping County Boli Hardware Wiremesh Products Factory, established in 1998 with an annual export value between US$5 million and US$10 million, we are proud to introduce our Heavy Duty Hook-strip Composite Shaker Screen 40-100 Mesh Welded Frame for Mining. This shaker screen is engineered to withstand the toughest conditions in mining operations, delivering exceptional screening efficiency and durability. Our decades of experience in wire mesh manufacturing ensure that every screen meets the highest standards of quality and performance.
The composite design combines a robust welded frame with hook-strip tensioning, providing a secure fit and easy installation on most vibrating shakers. The 40-100 mesh range offers flexible particle separation, making it suitable for various mineral processing stages, from primary to fine screening. With a focus on long service life and minimal downtime, this screen is a cost-effective choice for mining companies worldwide.
Key Features & Technical Specifications
- Heavy-duty construction – High-tensile steel wire and reinforced frame resist deformation under heavy loads.
- Hook-strip composite design – Ensures even tension distribution and reduces screen wear, prolonging service life.
- Welded frame – Provides superior structural integrity, preventing frame separation during high-vibration operations.
- 40-100 mesh range – Available in multiple mesh sizes (40, 50, 60, 80, 100) to meet specific particle cut points.
- High open area – Optimized wire diameter and weave pattern maximize throughput while maintaining accurate sizing.
- Corrosion and abrasion resistance – Available in stainless steel for wet applications or carbon steel for dry processing.
- Customizable dimensions – Screens can be cut to fit any shaker model (e.g., Brandt, Swaco, Derrick, etc.) upon request.
- Easy installation – Hook-strip design allows rapid replacement without special tools, reducing downtime.
| Parameter | Specification |
|---|---|
| Mesh Count | 40, 50, 60, 80, 100 mesh |
| Wire Diameter | 0.12 mm – 0.35 mm (depending on mesh) |
| Open Area | 30% – 45% (optimized per mesh) |
| Frame Thickness | 2.0 mm – 3.5 mm (customizable) |
| Material Options | Stainless Steel 304/316, High Carbon Steel |
| Screen Length | Up to 1200 mm (custom) |
| Screen Width | Up to 600 mm (custom) |
| Weight | Approx. 5 – 15 kg per screen (depending on size) |
Advantages for Your Mining Operations
- Increased screening efficiency – The high open area and precise mesh weave ensure consistent particle separation, reducing recirculation loads.
- Reduced maintenance costs – The welded frame prevents warping, and the hook-strip design minimizes screen tearing, leading to longer replacement intervals.
- Enhanced productivity – Faster screen changes and less downtime mean more material processed per shift.
- Versatility – Suitable for both dry and wet screening applications, including iron ore, coal, copper, gold, and aggregates.
- Customization – We can produce screens with different mesh combos (e.g., 40/60, 50/80) for stacked or multi-deck shakers.
Why Choose Anping County Boli Hardware Wiremesh Products Factory?
With over 25 years of manufacturing experience since 1998, we have exported to more than 15 major markets worldwide, including North America, South America, Europe, Africa, and Oceania. Our annual export value of US$5 million – US$10 million reflects the trust our global customers place in us. We ship from major ports such as Tianjin, Qingdao, Shanghai, and Foshan, ensuring timely delivery. Each screen undergoes rigorous quality control to ensure dimensional accuracy and consistent performance. We are committed to providing high-quality products at competitive prices with excellent after-sales support.
Contact us today for a quote or sample. Let our Heavy Duty Hook-strip Composite Shaker Screen help you optimize your mining screening process.
Frequently Asked Questions
-
Q: What is the typical lifespan of this shaker screen?
A: Lifespan depends on operating conditions such as feed rate, material abrasiveness, and vibration intensity. Under normal mining conditions, our screens typically last 3–6 months. We offer heavier wire options for extended life. -
Q: Can I get a custom size for my specific shaker model?
A: Yes, we accept custom dimensions. Please provide your shaker model or exact length/width requirements, and we will manufacture accordingly. -
Q: What materials are available?
A: We offer stainless steel (304, 316) for corrosive environments and high-carbon steel for dry, abrasive applications. Contact us for advice on the best material for your application. -
Q: How do I install the hook-strip screen?
A: The hook-strip design allows you to slide the screen into the tensioning rails of your shaker. No special tools are required. Detailed installation instructions are provided with each shipment. -
Q: Do you provide samples before bulk order?
A: Yes, we can supply samples for evaluation. Sample cost is negotiable, and we offer discounts for bulk orders. -
Q: What is the minimum order quantity?
A: MOQ is typically 10 pieces for standard sizes, but we can accommodate smaller quantities for custom orders. -
Q: How do you ensure the screen mesh is consistent?
A: We use automatic weaving looms and conduct regular inspections using mesh analyzers to guarantee uniform aperture and wire tension. -
Q: What are your payment terms?
A: We accept T/T, L/C, and other common trade terms. Payment conditions are negotiable based on order value.
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