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Help Center2-Layer PU Composite Shaker Screen With 1.5m x 1.0m Panel Size, API Standard
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Established in 1998, Anping County Boli Hardware Wiremesh Products Factory has been a reliable manufacturer of high-quality shaker screens for the oil and gas industry. Our 2-Layer PU Composite Shaker Screen with a panel size of 1.5m x 1.0m is designed to meet the demanding standards of API (American Petroleum Institute) specifications. This screen combines the durability of polyurethane with the strength of a steel frame, offering superior performance in solid-liquid separation for drilling fluids. With annual export values reaching US$5–10 million and serving markets across North America, South America, Europe, Asia, Africa, and Oceania, our factory is committed to providing cost-effective and efficient screening solutions.
In the following sections, we will explore the technical features, dimensional specifications, and practical benefits of this shaker screen. Whether you are an operator looking for replacement screens or a distributor seeking a reliable OEM partner, this product is engineered to deliver consistent results under harsh drilling conditions.
Product Features & Technical Specifications
Our 2-Layer PU Composite Shaker Screen is manufactured using advanced bonding technology that ensures a tight seal between the polyurethane layers and the steel support frame. The design incorporates a fine mesh layer for precise particle separation and a coarser backing layer for structural integrity. Below are the key features:
- API Standard Compliance: Manufactured according to API RP 13C (formerly API 13E) specifications, ensuring consistent screen area and cut point accuracy.
- 2-Layer Composite Construction: The top layer is a fine polyester or stainless steel mesh bonded with a durable polyurethane coating, while the bottom layer provides additional support and reduces screen wear.
- Panel Size: 1.5m x 1.0m (1500mm x 1000mm): Compatible with most major shale shaker brands (e.g., Brandt, Derrick, Mi-Swaco, NOV, etc.) and can be customized to fit different shaker models.
- Corrosion & Abrasion Resistance: Polyurethane coating protects the screen from acidic drilling fluids and abrasive particles, extending service life by up to 50% compared to standard metal screens.
- High Open Area: Optimized weave pattern maximizes fluid throughput while maintaining fine solids removal, reducing downtime and improving drilling efficiency.
- Interchangeable & Easy Installation: Designed for quick replacement without tools; hook strips or wedge retention systems available upon request.
- Temperature Range: Operates effectively from -30°C to 120°C (-22°F to 248°F), suitable for most onshore and offshore drilling environments.
- Customizable Options: Available in different mesh sizes (API 20–200), with or without center support bars, and in various colors (black, blue, green).
Dimensional & Performance Parameters
The following table summarizes the standard specifications for the 2-Layer PU Composite Shaker Screen. Please note that custom sizes are available upon request.
| Parameter | Value |
|---|---|
| Panel Size (L x W) | 1500 mm x 1000 mm (1.5m x 1.0m) |
| Thickness | 25–35 mm (depending on layer count) |
| Mesh Range (API) | API 20 to API 200 (custom) |
| Layer Count | 2 (top fine mesh + bottom coarse support) |
| Material | Polyurethane + Stainless Steel / Polyester Mesh |
| Frame Material | Galvanized Steel or Stainless Steel (optional) |
| Weight | Approx. 8–12 kg per panel |
| Flow Rate | Varies by mesh size; typically 100–200 L/min per panel |
| Operating Temperature | -30°C to +120°C |
| Retention System | Hook strip, wedge, or bolt-on (customizable) |
Key Advantages for Your Operation
Using a 2-Layer PU Composite Shaker Screen from Boli offers tangible benefits to drilling contractors and mud engineers:
- Improved Solids Control: The dual-layer design effectively removes both coarse and fine solids, reducing the load on downstream centrifuges and hydrocyclones.
- Longer Screen Life: Polyurethane coating resists blinding and abrasion, resulting in fewer replacements and lower maintenance costs.
- Enhanced Fluid Recovery: High open area allows more drilling fluid to pass through, minimizing waste and reducing mud costs.
- Compatibility with Existing Shakers: Standard 1.5m x 1.0m size fits most popular shaker models without modification.
- Cost-Effective: Competitive pricing without compromising on quality – ideal for high-volume users.
- Global Logistics: We ship from major Chinese ports (Tianjin, Qingdao, Shanghai, Foshan) with fast turnaround times.
Why Choose Boli?
With over 25 years of manufacturing experience (since 1998), Anping County Boli Hardware Wiremesh Products Factory has built a reputation for reliability and quality. Our annual export value of US$5–10 million reflects the trust of customers in diverse markets across North America, South America, Europe, Africa, Asia, and Oceania. We are a manufacturer, not a trader, which means you get factory-direct pricing and full control over product specifications. Every screen is inspected before shipment to ensure compliance with API standards and dimensional accuracy.
We understand that downtime costs money. That’s why we maintain a large inventory of popular mesh sizes and can ship samples within 7 days. For bulk orders, lead times are typically 15–20 days. Our technical team is available to help you select the right screen for your specific shaker brand and drilling conditions.
Contact us today for a quote or free sample. Let Boli support your drilling operations with high-performance shaker screens that deliver consistent results, panel after panel.
Frequently Asked Questions (FAQ)
1. What is the difference between a 2-layer and a single-layer shaker screen?
A 2-layer screen uses a fine mesh top layer for precise particle separation and a coarser bottom layer for support and durability. This design provides better solids control and longer life compared to single-layer screens, which are simpler but less effective for fine cuttings.
2. Can this screen fit my Brandt/ Derrick/ Mi-Swaco shaker?
Yes, the 1.5m x 1.0m panel size is one of the most common standards in the industry. It fits many models from Brandt, Derrick, Mi-Swaco, NOV, and others. However, we recommend confirming the exact retention system (hook strip, wedge, or bolt-on) with our sales team to ensure compatibility.
3. What mesh sizes are available?
We offer API mesh sizes from 20 to 200. Custom mesh combinations are available upon request. For example, a common configuration is API 80 top / API 40 bottom for general drilling.
4. Is the screen repairable or replaceable?
The screen is designed as a single replaceable unit. If damaged, the entire panel should be replaced. The PU coating makes it highly resistant to punctures, but after extended use, replacement is more cost-effective than repair.
5. Do you provide samples for testing?
Yes, we offer free samples (shipping charges may apply) for qualified customers. Contact our sales team to arrange a sample of the 2-Layer PU Composite Shaker Screen in your desired mesh size.
6. What is the minimum order quantity (MOQ)?
Our standard MOQ is 10 panels for stock sizes. For custom sizes or special mesh, the MOQ may be higher. We also cater to smaller orders for trial purposes.
7. Can you print our logo or label on the screen?
Yes, we offer OEM/ODM services. We can customize the frame color, sticker, and packaging with your brand information. Please provide your design requirements.
8. How long does shipping take?
For standard orders, production takes 10–15 days, and shipping by sea takes approximately 15–30 days depending on the destination. Express shipping (DHL, FedEx) is available for urgent samples.
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