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Help CenterHigh Quality Steel Frame Shale Shaker Screen Replacement for Drilling Mud Equipment
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Anping County Boli Hardware Wiremesh Products Factory has been a leading manufacturer of wire mesh products since 1998, with over two decades of experience in the drilling equipment industry. Our High Quality Steel Frame Shale Shaker Screen Replacement is engineered to meet the rigorous demands of oil and gas drilling operations, providing reliable solids control and extended screen life. These screens are designed as direct replacements for major brands such as Brandt, Swaco, Derrick, and Mi-Swaco, ensuring seamless integration with your existing drilling mud equipment. With a strong focus on durability, precision, and performance, our screens improve fluid separation efficiency and reduce downtime, making them a cost-effective choice for drilling contractors worldwide.
Each screen is constructed using a heavy-duty galvanized steel frame combined with high-tensile stainless steel mesh, offering excellent resistance to corrosion and mechanical stress. The manufacturing process involves strict quality control from raw material inspection to final assembly, ensuring consistent mesh openings and uniform tension across the screen surface. This results in higher throughput and better separation efficiency for your drilling mud system.
Key Features & Technical Specifications
- Robust Steel Frame – Galvanized steel provides superior strength and rigidity, preventing deformation under high shaker vibration.
- Precision Woven Mesh – Available in plain weave, twill weave, and pyramid (hookstrip) patterns to suit different particle sizes and flow rates.
- Customizable Dimensions – Screens can be produced in various standard sizes (e.g., 585×1165mm, 1050×695mm, 1200×1100mm) or custom sizes upon request.
- High Open Area – Optimized mesh design maximizes open area for faster fluid passage while maintaining fine solids retention.
- Easy Installation – Pre-tensioned screens with hookstrip or soft edge options allow quick and secure mounting on most shaker brands.
- Long Service Life – Corrosion-resistant materials and reinforced edges reduce wear and tear, extending operational life.
- Cost-Effective – Direct replacement design eliminates the need for equipment modification, lowering maintenance costs.
| Parameter | Standard Value | Remarks |
|---|---|---|
| Frame Material | Galvanized steel | Optional stainless steel frame |
| Mesh Material | 304 / 316L stainless steel | Corrosion-resistant grades |
| Mesh Count | 20 to 325 mesh | API standard ranges |
| Open Area | 30% – 55% | Depends on mesh type |
| Weight | 8 – 15 kg per screen | Varies with size |
| Operating Temperature | -40°C to 120°C | Suitable for harsh environments |
Our screens are manufactured with strict tolerances to ensure flatness and consistent tension, which are critical for effective solids separation. The screens are available in hookstrip, soft edge, or pre-tensioned styles to fit various shaker models including Brandt VSM 300, Swaco ALS, Derrick FLC 2000, and Mi-Swaco Mongoose. We also offer custom mesh configurations to meet specific cut points required by your drilling fluid program.
FAQ – Frequently Asked Questions
Q1: How do I choose the correct screen size for my shaker?
You need to measure the screen frame dimensions (length, width, and thickness) and check the mounting style (hookstrip, pin, or bolt). We provide a compatibility list, or you can send us your exact model number for a suitable replacement.
Q2: What is the typical lifespan of these screens?
Lifespan depends on operating conditions including shaker vibration intensity, solids loading, and fluid chemistry. Under normal drilling conditions, our screens typically last 200–500 hours. Heavier loads may require more frequent replacement.
Q3: Can I get a custom mesh count for a specific API gravity cut point?
Yes, we can produce screens with mesh counts from 20 to 325 mesh, covering API 40 to API 325. Contact our technical team with your required D50 cut point, and we will recommend the optimal mesh configuration.
Q4: Are these screens compatible with Derrick, Swaco, and Brandt shakers?
Absolutely. Our screens are designed as direct replacements for most major brands. We offer exact dimensions and hookstrip patterns to match OEM specifications. If you are unsure, please provide your shaker model and we will confirm compatibility.
Q5: What is the packaging for export?
Each screen is individually wrapped with protective materials and packed in sturdy plywood pallets or cartons to prevent damage during transit. We also offer custom packaging for air freight or sea freight as per your request.
Q6: Do you provide samples for testing before bulk order?
Yes, we offer free samples for evaluation (shipping cost is negotiable). We recommend testing a sample screen on your shaker to verify performance and fit before placing a full order.
Q7: How do you ensure consistent quality across batches?
We have an in-house quality control system that inspects raw materials, weaving tension, frame welding, and final dimensions. Each batch is tested for mesh opening uniformity and flatness. Our production team has been following strict standards since 1998.
Q8: What are your payment terms and lead time?
We accept T/T, L/C, and other common terms. For standard sizes, lead time is 10–15 days after deposit; for custom sizes, 15–20 days. Bulk orders may be negotiated separately.
Trusted by drilling contractors worldwide – We have been exporting to North America, South America, Eastern Europe, Southeast Asia, Africa, Oceania, the Middle East, and beyond for over 25 years. Our annual export value of US$5–10 million reflects the consistent quality and reliability our customers expect. We ship from major ports including Tianjin, Qingdao, Shanghai, and Foshan with professional logistics support. Choose Boli Wiremesh for cost-effective, high-performance shale shaker screens that keep your drilling operations running smoothly. Contact us today for a quote or technical consultation.
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