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Flip-Flow Shale Shaker Screen for Sludge and Mud Dewatering Applications
Product Spotlights
Self-cleaning flip-flow design prevents clogging, achieving up to 45% open area for superior sludge and mud dewatering. Made from high-tensile stainless steel with rubber support, ensuring 2–3 times longer service life. Customizable mesh (20–200 mesh) and sizes to fit all major shaker brands. Low maintenance, easy installation, and proven in oil & gas, mining, and wastewater treatment.
Negotiable
MOQ: 1 Piece (Price negotiable depending on order volume and customization)
Key Specifications
Get Latest Price
Material:
Other, Stainless Steel
Application:
Other, Sludge & Mud Dewatering
Wire Diameter:
0.5mm - 3.0mm (customizable)
Payment & Shipping
Payment Methods:
Port of Shipment:
tianjin shanghai qingdao
Delivery Detail:
Delivery time depends on order quantity.
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Material
Other, Stainless Steel
Application
Other, Sludge & Mud Dewatering
Wire Diameter
0.5mm - 3.0mm (customizable)
Mesh Size
20 to 200 mesh (customizable)
Screen Type
Flip-Flow / Self-Cleaning
Working Temperature
-20°C to 120°C
Size
Customizable per shaker model
Structure
Multi-layer bonded with rubber support
Color
Silver / Natural steel
Brand
Boli or OEM
Welcome to Anping County Boli Hardware Wiremesh Products Factory – a trusted manufacturer since 1998 with annual export value exceeding US$5 million. Our Flip-Flow Shale Shaker Screen is specifically engineered for demanding sludge and mud dewatering applications, offering superior solids removal, longer service life, and reduced downtime. Designed with advanced self-cleaning technology, this screen ensures consistent performance even in high-viscosity and high-moisture environments.
The unique flip-flow action creates a continuous tensioning and releasing motion that prevents clogging, making it ideal for treating drilling mud, industrial sludge, and wastewater residues. Whether you are in oil & gas, mining, or environmental remediation, our screen delivers reliable separation efficiency and operational cost savings.
Below we detail the key features, technical specifications, and benefits that make our product a preferred choice for B2B buyers worldwide.
Product Features & Advantages
- Self-Cleaning Design: The flip-flow motion continuously flexes the mesh, dislodging trapped particles and preventing blinding. This ensures stable throughput even with sticky or fibrous materials.
- High Open Area: Precision woven mesh with optimized aperture provides up to 45% open area, allowing faster liquid drainage and finer solids capture.
- Durable Construction: Made from high-tensile stainless steel wires (304 or 316L) and reinforced with rubber support strips, the screen withstands intense vibration, abrasion, and corrosion.
- Customizable Fit: Available in various sizes, mesh counts (20–200 mesh), and edge preparations to match most shale shaker models (e.g., Brandt, Derrick, MI-Swaco, NOV, etc.).
- Easy Installation: Pre-tensioned and ready to install; no special tools required. Rubber gaskets ensure a tight seal and prevent by-pass.
- Low Maintenance: The robust design reduces the need for frequent replacements. Typical service life is 2–3 times longer than standard flat screens under similar conditions.
Technical Specifications
| Parameter | Value / Range |
|---|---|
| Mesh Size (Aperture) | 0.074 mm – 0.84 mm (20–200 mesh) |
| Wire Diameter | 0.5 mm – 3.0 mm |
| Open Area | Up to 45% |
| Overall Dimensions | Customizable (e.g., 585×585 mm, 697×697 mm, 1050×697 mm, etc.) |
| Working Temperature | -20°C to +120°C |
| Material | SS304 / SS316L / SS316 |
| Support Frame | Rubber-bonded steel plate |
| Vibration Frequency | Compatible with 50–60 Hz shakers |
Benefits for Your Dewatering Process
- Higher Solids Removal: The flip-flow action captures fine particles down to 74 microns, reducing the load on downstream centrifuges or filter presses.
- Reduced Downtime: Self-cleaning eliminates frequent manual cleaning, keeping your shaker running at peak efficiency.
- Lower Operating Costs: Longer screen life and less energy consumption due to optimal open area lower your total cost per ton of solids processed.
- Versatile Applications: Works effectively with drilling mud, municipal sludge, industrial wastewater, food processing waste, and coal slurry.
- Environmentally Friendly: Improved dewatering reduces the volume of waste requiring disposal, lowering your environmental footprint.
Our screens have been exported to over 20 countries including North America, Europe, Southeast Asia, and Africa. With a production capacity of 50,000 units per month and strict quality control, we ensure consistent product quality and on-time delivery. We offer free samples for qualification and provide technical support for installation and troubleshooting.
Frequently Asked Questions
-
Q: What is the difference between a flip-flow screen and a standard flat screen?
A: A flip-flow screen uses a flexible mat that alternately stretches and relaxes under vibration, creating a self-cleaning action that prevents clogging. Standard flat screens lack this motion and are more prone to blinding, especially with sticky or wet materials. -
Q: Can I use this screen for dewatering sludge with high oil content?
A: Yes, our screens are made from oil-resistant rubber and stainless steel, making them suitable for oily sludge and drilling mud. The self-cleaning feature helps maintain flow even when oil is present. -
Q: What sizes and mesh counts are available?
A: We offer custom sizes to fit most shaker brands, including Brandt, Derrick, MI-Swaco, and NOV. Mesh counts range from 20 to 200 mesh (0.84 mm to 0.074 mm). Please provide your shaker model for a custom fit. -
Q: How long does a typical screen last?
A: Service life depends on operating conditions, but our flip-flow screens generally last 2–3 times longer than standard screens due to the robust construction and self-cleaning design. Many customers report 6–12 months of continuous use. -
Q: Do you offer samples for testing?
A: Yes, we provide free samples for qualified customers. You only need to pay for shipping. Contact us with your requirements and we will arrange a sample accordingly. -
Q: What is the minimum order quantity?
A: For standard sizes, MOQ is 10 pieces. For custom sizes, MOQ is 20 pieces. We also accept small trial orders for new customers. -
Q: How do I install the flip-flow screen on my shaker?
A: The screen is pre-tensioned and comes with a rubber gasket. Simply place it on the shaker bed, align the hooks, and tension it according to your shaker's manual. Detailed installation instructions are provided with each order. -
Q: Are your screens compatible with high-frequency shakers?
A: Yes, our screens are designed to withstand high G-force vibrations. The rubber support absorbs shock and reduces stress on the mesh, ensuring reliable performance even at high frequencies.
Trust Anping County Boli Hardware Wiremesh Products Factory – a manufacturer with over 25 years of experience, exporting to global markets with annual sales of US$5-10 million. We are committed to delivering high-quality dewatering screens that improve your process efficiency and reduce costs. Contact us today for a quote or free sample!
Send Inquiry to This Supplier
Mr. Geng Xiaozhong
Sales Manager
2Yrs
Hengshui, Hebei, China
2Yrs
Business Type
Manufacturer
Year Established
1998
Annual Export Value
US$5 Million - US$10 Million
Product Certifications
Others
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